Polaris RZR 800 2013, Manual

Page: 194 / 500

5.4
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
TORQUE SPECIFICATIONS
Item
Torque Value
Front LH/RH Upper / Lower
A-Arm Bolt
RZR
37 ft-lbs (50 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
Rear LH/RH Upper / Lower
A-Arm Bolt
RZR
33 ft-lbs (45 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
Lower LH/RH
Rear Bearing Carrier
RZR
38 ft-lbs (52 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
Upper LH/RH
Rear Bearing Carrier
RZR
33 ft-lbs (45 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
Outer Tie Rod to
Bearing Carrier Housing
42.5 ft-lbs (58 Nm)
Front Ball Joint Pinch Bolts
23 ft-lbs (31 Nm)
Shock Mounting Bolts
RZR
37 ft-lbs (50 Nm)
RZR S / RZR 4
37 ft-lbs (50 Nm)
Wheel Hub Castle Nuts
80 ft-lbs (108 Nm)
Wheel Nuts (Cast Rims) 30 ft-lbs (41 Nm) + 90°
Wheel Nuts (Steel Rims) 27 ft-lbs (37 Nm)
Tie Rod End Jam Nut
13 ft-lbs (18 Nm)
Seat Belt to Seat Base
40 ft-lbs (54 Nm)
Tilt Shock Upper Fastener 7 ft-lbs (10 Nm)
Tilt Shock Lower Fastener
12 ft-lbs (16 Nm)
Steering Pivot Tube Fasteners 23 ft-lbs (31 Nm)
Steering Wheel to Shaft 28 ft-lbs (38 Nm)
Upper Steering Shaft to
Power Steering Unit EPS Models
15 ft-lbs (20 Nm)
Lower Steering Shaft to
Power Steering Unit EPS Models
17 ft-lbs (23 Nm)
Power Steering Unit to
Mount Bracket
EPS Models
22 ft-lbs (30 Nm)
Lower Steering Shaft to Box 30 ft-lbs (41 Nm)
Steering Gear Box 17 ft-lbs (23 Nm)
Main Frame Coupler
M10 Bolts
RZR 4
38 ft-lbs (52 Nm)
Outer Frame Coupler
M8 Bolts
RZR 4
17 ft-lbs (23 Nm)
SPECIAL TOOLS
Part Number
Tool Description
2200421
Gas Shock Recharging Kit
2871095
Shock Spanner Wrench
2870803
Shock Spanner Wrench
(Fox Shocks)
2876389 Multi-Function Pliers
FOX™ PODIUM PIGGYBACK: See “FOX™ PODIUM
‘Piggyback’ Special Tools”, page 5.54
FOX™ PODIUM TOP FILL: See “FOX™ 2.0 PODIUM
Top Fill Disassembly”, page 5.64
Bosch Automotive Service Solutions: 1-800-328-6657
or http://polaris.service-solutions.com/
Multi-Function Pliers
Included in the tool kit, this multi-function pliers is
designed to remove plastic push rivets and install body
components.
BODY / STEERING / SUSPENSION