Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
FRONT LOWER A-ARM REMOVAL
1. Properly lift and support the vehicle by the frame.
2. Remove the four wheel nuts and remove the wheel.
3. Using a socket and open-end wrench, remove the
lower ball joint pinch bolt (A) at the bearing carrier.
4. Using a socket and open-end wrench, remove the
two fasteners retaining the lower A-arm to the frame.
5. Remove the lower A-arm from the vehicle.
WARNING
Upon A-arm installation completion, test vehicle at low
speeds before putting into service.
FRONT LOWER A-ARM INSTALLATION
DANGER
The locking agent on the existing bolts was destroyed
during removal. DO NOT reuse old hardware. Serious
injury or death could result if fasteners come loose
during operation.
1. Install the lower A-arm onto the frame. Torque the
new lower A-arm fasteners to specification.
TORQUE
Lower A-Arm Fasteners:
40 lb-ft (54 Nm)
2. Install the lower A-arm ball joint into the bearing
carrier. Torque the new fastener to specification.
TORQUE
Ball Joint Pinch Bolts:
42 lb-ft (57 Nm)
3. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Nuts (Steel): 60 lb-ft (81 Nm)
Wheel Nuts (Aluminum): 120 lb-ft (163 Nm)
WARNING
Upon A-arm installation completion, test vehicle at low
speeds before putting into service.
STEERING / SUSPENSION