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5.12
BODY / STEERING / SUSPENSION
Rear Fender, Flair and Tie Down Removal
1.
Remove the rear bumper (see “BODY COMPONENT
REMOVAL - Rear Bumper”).
2.
Remove the push rivets that retain the rear portion of the
rocker panels to the rear fenders.
3.
Remove the (8) T27 Torx screws and remove the fender
flair.
4.
Remove the (3) Torx screws from the bottom side of the
fender and the upper push rivet from the top side. Remove
the fender from the vehicle.
5.
Remove the (4) fasteners that retain the tie-down brackets
to the cargo box and remove from vehicle.
Cargo Box Assembly Removal
1.
Remove the seats and rear panel or cover (see “Seats” and
“Rear Service Panel”).
2.
Remove the (4) Torx screws retaining the lower portion of
the rear bumper to the frame (see “Rear Bumper”).
3.
Remove the (4) screws from the middle of the cargo box.
4.
Remove the (4) Torx screws that attach the front portion of
the cargo box to the frame.
5.
Remove the (6) Torx screws and (2) push rivets that attach
the rocker panels to the cargo box on each side.
6.
Disconnect the taillight harness from the chassis harness
and remove the cargo box assembly from the vehicle.
Fender
Fender
Flair
Tie-Down
Push
Rivets
Torx
Screws
Push
Rivet
Disconnect Taillight
Connector
Air Box
Summary of Contents for Ranger RZR SW
Page 4: ......
Page 12: ...1 8 GENERAL INFORMATION SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 14: ...NOTES GENERAL INFORMATION 1 10 ...
Page 48: ...NOTES MAINTENANCE 2 34 ...
Page 50: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 51: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 52: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 53: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 112: ...NOTES ENGINE 3 64 ...
Page 154: ...4 42 ELECTRONIC FUEL INJECTION Digital Wrench Feature Map ...
Page 192: ...NOTES BODY STEERING SUSPENSION 5 34 ...
Page 264: ...NOTES FINAL DRIVE 7 48 ...
Page 284: ...NOTES TRANSMISSION 8 20 ...
Page 324: ...10 18 ELECTRICAL COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 345: ......
Page 346: ......