Polaris RANGER CREW 900 2014, Manual

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9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
28. Install the spark plug wires to the appropriate
cylinder by referencing the MAG and PTO spark plug
wire decals.
NOTE
Ensure plug wires caps are pushed down all the way so
they engage onto the spark plugs.
29. Install the exhaust system (see “Exhaust Removal /
Installation”).
30. Install the PVT inner clutch cover, drive clutch, driven
clutch, drive belt and outer clutch cover (see Chapter
6 “PVT Assembly”).
31. Install the rear cargo box assembly (see Chapter 5).
NOTE
Be sure to connect the tail light harness upon
installation.
32. Connect the (-) negative battery cable.
33. Remove the radiator pressure cap and fill the cooling
system with properly mixed anti-freeze / coolant.
34. Install a new oil filter. Lubricate the seal with engine
oil prior to installation (see Chapter 2
“Maintenance”).
35. Add approximately 2.5 quarts (3.3 L) of Polaris PS-4
or PS-4 Extreme Duty Synthetic Engine Oil to the
engine. Additional oil may be required after complete
engine disassembly. Check level after filling and add
oil as needed.
36. Follow the “Cooling System Bleeding Procedure” as
outlined in this chapter.
37. Start engine and check for any oil or coolant leaks.
38. Check the engine oil level (see Chapter 2).
39. Refer customer to “Engine Break-In Period” upon
returning vehicle to customer.
ENGINE MOUNTING AND TORQUE VALUES
ENGINE