Polaris RANGER CREW 900 2014, Manual

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9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
6.11
PVT ASSEMBLY
1. Inspect the inner clutch cover. Replace if cracked or
damaged.
2. Inspect the seal on the transmission input shaft.
Replace if damaged.
3. Inspect inner clutch cover seal (engine side).
Replace if cracked, torn or damaged.
4. Install the inner clutch cover. Make sure the fuel line
(D) and wiring harness (E) are properly routed and
retained on top of the inner clutch cover.
5. Install the (7) bolts that retain the inner clutch cover
to the engine and transmission. Torque fasteners to
specification.
TORQUE
Inner Clutch Cover Bolts: 10 ft-lbs (14 Nm)
6. Clean the end of the taper on the crankshaft and the
tapered bore inside the drive clutch.
7. Clean the splines inside the driven clutch and on the
transmission input shaft. Apply a light film of grease
to the splines on the shaft.
8. Install the drive clutch, driven clutch, and drive belt
as an assembly.
9. Install the drive clutch insert, washer and bolt.
Torque the drive clutch retaining bolt to specification.
TORQUE
Drive Clutch Retaining Bolt: 96 ft-lbs (130 Nm)
10. Install the driven clutch bolt and washer. Torque the
driven clutch retaining bolt to specification.
TORQUE
Driven Clutch Retaining Bolt: 38 ft-lbs (52 Nm)
11. Install a new outer clutch cover seal with the colored
stripe facing the inner clutch cover.
12. Install the outer clutch cover, grease zerk, and
airbox. Refer to steps 2-5 under "Belt Installation".
TORQUE
Outer Clutch Cover Retaining Screws:54 in-lbs (6.1
Nm)
CLUTCHING