Polaris RANGER 500, Owner'S Manual

Page: 105 / 152

FILTER SYSTEMS
AIR FILTER
Always change the air filter at the intervals outlined in the Periodic Maintenance
Chart.
1. Lift the cargo box.
2. Clean all dirt and debris from the air box area.
3. Unlatch the two (2) cover clips and carefully remove the air box cover.
Inspect the seal between the cover and air box to ensure the seal is not torn
and has been maintaining a proper seal.
4. Inspect the air filter and air box for dirt, debris, oil or water. If the filter needs
to be replaced, remove the worm gear clamp from the filter neck with a flat-
blade screwdriver or 6mm socket. Slide the filter rearward to remove it from
the boot, then lift it straight upward and out of the air box.
5. With the filter removed, clean the intake boot and air box thoroughly and
wipe well with a clean, dry cloth.
NOTICE
Dirt or debris in the intake boot could result in severe engine damage. Always
clean all dirt and debris from the intake boot before installing the filter.
6. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not
attempt to clean the air filter.
NOTICE
Use of a non-POLARIS-approved air filter may cause engine damage. Always
use a POLARIS-approved replacement filter. See page 92 for the part numbers
of POLARIS products.
7. Make sure the filter is fully seated on the intake boot and that there is no gap
between the filter and boot after installation. Tighten the worm gear clamp to
24 in. lbs. (2.7 Nm).
8. Reinstall the air box cover. Make sure both hinges are fully inserted. Secure
the cover clips.
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MAINTENANCE