Polaris Ranger 500 2x4 2007, Service Manual

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1.8
GENERAL INFORMATION
MODEL: RANGER 2X4
MODEL NUMBER: R07RB50AA
ENGINE MODEL: EH50PLE
JETTING CHART
CLUTCH CHART
Engine
Platform
Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Engine Model Number EH500PLE168
Engine Displacement 499 cc
Number of Cylinders 1
Bore & Stroke 92 x 75 mm
Compression Ratio 10.2:1
Compression Pressure 70-90 psi
Engine Idle Speed 1200 ± 200 RPM
Valve Clearance Int./Exh. 0.152 mm (.006 in.)
Engine Hot Light Dash Light
Lubrication Pressurized Dry Sump
Oil Requirements 0W-40
Oil Capacity 2 qts. / 1.9 L
Coolant Capacity 2.25 qts. / 2.13 L
Exhaust System Single Canister Style
Carburetion
Carburetor model Mikuni BST 34mm CV
Main Jet 135
Pilot Jet 42.5
Jet Needle 4MB32-3
Needle Jet P-6 (829)
Pilot Screw
2.5 Turns Out (Initial starting
point, settings may vary)
Pilot Air Jet 160
Float Height 13 ± 1 mm (0.51 ± 0.40“)
Fuel Delivery Electric Fuel Pump (External)
Fuel Capacity / Requirement
9 gal. (34 l)
87 Octane (minimum)
Electrical
Alternator Max Output 250 watts @ 5000 RPM
Lights : Main Headlights 2 - Dual Beam 35 watts / quartz
Tail 5 watts x 2
Brake 5 watts x 2
Indicator Panel Lights 1 watt (ea.)
Starting System Electric Start
Ignition System 12V DC/CDI
RPM Limit 6600 RPM
Ignition Timing 30
°
± 2
°
BTDC @ 5000 RPM
Spark plug / Gap NGK BKR5E / .036 in. (0.9 mm)
Battery / Model / Amp Hr
Yuasa YB30L-B /
30 Amp Hr. / 12 Volt
Instrument Panel Type Indicator Lights / Hour Meter
DC Outlet Standard
Drivetrain
Transmission Type Polaris Automatic PVT
Gear Ratio :
High
Low
Rev.
3.83:1
8.71:1
5.9:1
Final Drive Ratio 3.70:1
Shift Type In Line Shift - H / L / N / R
Trans. Oil Requirements Polaris AGL Gearcase Lube
Belt 3211077
Drive Belt Deflection 1.125” / 28.57 mm
Center Distance 10” / 254.5 mm
Clutch Offset 0.5” / 12.7 mm
Steering / Suspension
Front Suspension MacPherson Strut
Front Travel 8 in. / 20 cm
Rear Suspension Independent Rear Suspension
Rear Travel 9 in. / 23 cm
Ground Clearance 11.5 in. (29 cm)
Shock Preload Adjustment
Front / Rear
Cam Adjustment
2-2” Twin Tubes
Turning Radius 132 in. / 335.3 cm
Toe Out 1/8-1/4 in. / 3-6.35 mm
Wheels / Brakes
Front Wheel Size 12 x 6 / 10 gauge
Rear Wheel Size 12 x 8 / 10 gauge
Front Tire
Make / Model / Size
Titan / AT489 / 25x10-12
Rear Tire
Make / Model / Size
Titan / AT489 / 25x11-12
F/R Tire Air Pressure 8-12 psi Front / 8-12 psi Rear
Brake - Front Dual Hydraulic Disc
Brake - Rear Dual Hydraulic Disc
Parking Brake Foot Actuated (Mechanical)
Brake Fluid DOT 3 or DOT 4
Altitude
Ambient Temperature
Below 40° F
Below 5° C
+40° F TO +80° F
+5° C TO +28° C
Meters
(Feet)
0-1500
(0-5000)
140
(3130527)
135
(3130563)
above 1500
(above 5000)
132.5
(3130562)
127.5
(3130560)
Altitude
Shift
Weight
Drive
Spring
Driven
Spring Driven
Helix
Meters
(Feet)
0-1500
(0-5000)
10 MH
(5630513)
Blu/Grn
(7041157)
Black
(7041782)
45
°
(5131446)
1500-3700
(5000 - 12000)
10 WH
(5630710)
Blu/Grn
(7041157)
Black
(7041782)
45
°
(5131446)