Polaris RANGER 500 2017, Service Manual

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6.8
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
PVT ASSEMBLY
1. Inspect inner clutch cover. Replace if cracked or
damaged.
2. Inspect the seal on the transmission input shaft.
Replace if damaged.
3. Remove silicone sealant from the engine case and
inner PVT cover.
4. Apply RTV silicone sealant to the back side of the
inner clutch cover
q
to ensure a water tight fit
between the engine and inner clutch cover. Both
surfaces must be clean to ensure adhesion of the
silicone sealant.
5. Install and properly align the inner clutch cover. Be
sure the cables and hose routings are correct.
6. Install the (4) inner clutch cover bolts and washers
that retain the cover to the engine. Torque bolts to
specification.
TORQUE
Inner Clutch Cover Bolts:
12 ft-lbs (16 Nm)
7. Clean the splines inside the driven clutch and on the
transmission input shaft.
8. Apply a light film of grease to the splines on the
shaft.
9. Install the inner clutch sheave, thrust washers (3)
and, noting clutch sheave orientation, outer clutch
sheave. Torque retaining bolt to specification.
TORQUE
Driven Clutch Retaining Bolt:
38 ft-lbs (51 Nm)
10. Clean the end of the taper on the crankshaft and the
tapered bore inside the drive clutch.
11. Install drive clutch onto the engine and torque
retaining bolt to specification.
TORQUE
Drive Clutch Retaining Bolt:
45 ft-lbs (61 Nm)
12. Install the drive belt noting direction of belt rotation
(see “DRIVE BELT - Belt Installation”). If a new belt is
installed, install so numbers can be easily read.
13. Install a new outer clutch cover seal with the colored
stripe facing the inner clutch cover.
14. Reinstall outer clutch cover and secure with screws.
Torque screws to specification.
TORQUE
Outer Clutch Cover Retaining Screws:
50 in-lbs (5 Nm)
15. Install the clutch inlet and outlet ducts and tighten the
hose clamps.
TORQUE
Steel Wheel Nuts:
36 ft-lbs (49 Nm)
Aluminum Wheel Nuts:
30 ft-lbs + 90º (41 Nm + 90º)
16. Reconnect the battery negative (-) cable.
17. Install engine service panel and both seats.
PVT SYSTEM