Polaris RANGER 1000 2020, Service Manual

Page: 333 / 610

6
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
6.25
3. Re-install the retaining fasteners
u
and movable
sheave
i
onto the helix
o
using previous hole
orientation.
IMPORTANT
Using previous hole orientation will ensure the driven
clutch maintains balance.
4. Using clutch compressor PU-50518–A , compress the
driven clutch assembly.
CAUTION
The helix cover is loaded by the spring. Not using a
proper compressor may result in personal injury or
damage to the clutch.
5. Torque the three T50 torx fasteners
a
to
specification.
TORQUE
Driven Clutch Helix Fasteners:
32 ft-lbs (44 Nm)
6. Once back together, verify the alignment marks made
during disassembly are properly aligned.
HELIX AND MOVABLE SHEAVE
BUSHING INSPECTION
1. Inspect the Teflon® coating
q
on the moveable
sheave bushing. Inspect Sheave for signs of wear,
grooving or cracking. De-glaze sheave surfaces with
a 3M Scotch-Brite™ Pad if needed. Replace if
needed.
Moveable Sheave Bushing Inspection:
Replace the movable sheave if more brass than
Teflon® is visible on the bushing.
2. Inspect the Teflon® coating
w
on the Helix bushing.
Inspect Helix for signs of wear, grooving or notching
on ramps. De-glaze surfaces with a 3M Scotch-
Brite™ Pad if needed. Replace if needed.
Helix Bushing Inspection:
Replace the Helix bushing if more brass than Teflon® is
visible on the bushing. Refer to Bushing Service page
6.26procedure.
PVT SYSTEM