Polaris R09VA17AA, Service Manual

Page: 126 / 187

6.2
BRAKES
GENERAL SPECIFICATIONS
TORQUE SPECIFICATIONS SPECIAL TOOLS
FRONT BRAKE SYSTEM
Item Standard Service Limit
Front Brake Pad Thickness .300 ± .007" (7.62 ± .178 mm) .180" (4.6 mm)
Front Brake Disc Thickness .160" (4.05 mm) .138" (3.50 mm)
Front Brake Disc Runout - .010" (.254mm)
REAR BRAKE SYSTEM
Item Standard Service Limit
Rear Brake Pad Thickness .300 ± .007" (7.62 ± .178 mm) .180" (4.6 mm)
Rear Brake Disc Thickness .160" (4.05 mm) .138" (3.50 mm)
Rear Brake Disc Runout - .010" (.254 mm)
Item
Torque
ft. lbs.
Torque
Nm
Brake Disc to Hub (Front) 7.0 9.5
Brake Disc to Hub (Rear) 21.0 28.5
Brake Line Banjo Bolts
(Caliper and master cylinder)
14.5 19.6
Brake Pad Guide Pins (All) 10.0 13.5
Brake Pedal Mounting Bracket
to Frame
15.0 20.0
Caliper Mounting Bolts
(Front and Rear)
18.0 24.5
Master Cylinder to Frame 17.0 23.0
Master Cylinder Reservoir
Hose Clamps
15 in-lb 1.7
Master Cylinder Reservoir
Hose Adaptor Clamp
60 in-lb 6.8
Parking Brake Adjuster Jam
Nut
12.0 16.0
Wheel Nuts, Front 27.0 37.0
Wheel Nuts, Rear 27.0 37.0
Part Number Tool Description
2870975 Mity Vac™ Pressure Test Tool
PartShark.com
877-999-5686