Polaris R09VA17AA, Service Manual

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5.15
BODY / SUSPENSION / STEERING
5
2. Remove the outer spacer from the hub.
3. Remove the seals from each end of the hub and press the
bearings and spacer tube out.
4. Using an arbor press, install new bearings along with the
spacer tube back into the hub.
5. Install new seals on each end of the hub. Press the seals into
the hub until the top of the seal is just past the chamfer.
6. Reinstall the brake disc with new mounting bolts. Torque
the bolts to specification.
7. Reinstall outer spacer into the outer hub seal.
Hub Installation
1. Grease the spindle and reinstall the front hub assembly.
2. Install the brake caliper and torque the mounting bolts to
specification.
3. Install the washers and torque the castle nut to specification.
Install a new cotter pin into the castle nut.
4. Install the wheel, wheel nuts and rubber dust boot. Torque
the wheel nuts to specification.
= T
Front Brake Disc Bolts: 7 ft. lbs. (10 Nm)
Chamfer
= T
Brake Caliper Bolts: 18 ft. lbs. (24 Nm)
= T
Front Hub Nut: 40 ft. lbs. (55 Nm)
= T
Wheel Nuts: 27 ft. lbs. (37 Nm)
Grease
Replace Washers
40 ft. lbs.
(55 Nm)
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