Polaris Outlaw 500, Service Manual

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2.10
MAINTENANCE
GENERAL VEHICLE INSPECTION
AND MAINTENANCE
Pre-Ride / Daily Inspection
Perform the following pre-ride inspection daily, and when
servicing the vehicle at each scheduled maintenance.
• Tires – check condition and pressures
• Chain - Check tension, lubricate, adjust as needed
• Fuel and oil tanks – fill both tanks to their proper level;
Do not overfill oil tank
• All brakes – check operation and adjustment (includes
auxiliary brake
• Throttle – check for free operation
• Headlight/Taillight/Brakelight – check operation of all
indicator lights and switches
• Engine stop switch – check for proper function
• Wheels – check for loose wheel nuts and axle nuts;
check to be sure axle nuts are secured by cotter pins
• Air cleaner element – check for dirt or water; clean or
replace
• Steering – check for free operation, noting any unusual
looseness in any area
• Loose parts – visually inspect vehicle for any damaged
or loose nuts, bolts or fasteners
• Engine coolant – check for proper level at the recovery
bottle
Frame, Nuts, Bolts, and Fasteners
Periodically inspect the torque of all fasteners in accordance
with the maintenance schedule. Check that all cotter pins are in
place. Refer to specific fastener torques listed in each chapter.
FUEL SYSTEM AND AIR INTAKE
Fuel System
• Always stop the engine and refuel outdoors or in a well
ventilated area.
• Do not smoke or allow open flames or sparks in or near
the area where refueling is performed or where gasoline
is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If you get gasoline in your eyes or if you swallow
gasoline, seek medical attention immediately.
• If you spill gasoline on your skin or clothing,
immediately wash it off with soap and water and
change clothing.
• Never start the engine or let it run in an enclosed area.
Engine exhaust fumes are poisonous and can result in
loss of consciousness or death in a short period of time.
• Never drain the float bowl when the engine is hot.
Severe burns may result.
Fuel Lines
1. Check fuel lines for signs of wear, deterioration, damage,
or leakage. Replace if necessary.
2. Be sure fuel lines are routed properly and secured with
cable ties.
WARNING
Gasoline is extremely flammable and
explosive under certain conditions.
CAUTION
Make sure lines are not kinked or pinched.
Fuel Pump
Pulse Line
Fuel Outlet
Fuel Inlet
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