Polaris Outlaw 500, Service Manual, Page: 161 / 202

6.12
BRAKES
3. Fill reservoir with DOT 3 or DOT 4 Brake Fluid.
4. Follow bleeding procedure. Check all connections for leaks
and repair if necessary.
FRONT CALIPER SERVICE
Caliper Removal and Disassembly
1. Clean caliper area before removal.
2. Elevate and support front of machine. Remove the front
wheel.
3. Using a line wrench, loosen and remove brake line to
caliper. Place a container under caliper to catch fluid
draining from brake line.
4. Loosen pad adjuster screw 2-3 turns.
5. Remove the upper and lower caliper mounting bolts and
remove the caliper assembly from the caliper mount.
6. Push upper pad retainer pin inward and slip brake pads past
edge.
Polaris DOT 3 or DOT 4 Brake Fluid
CAUTION
Use care when supporting vehicle so that it
does not tip or fall.
Severe injury may occur if machine tips or falls.
RepairPro Service Manual