Polaris Outlaw 500, Service Manual

Page: 112 / 202

5.3
BODY / STEERING / SUSPENSION
5
GENERAL INFORMATION
Torque Specifications
Special Tools
COMPONENT TORQUE VALUE
FRONT SUSPENSION
Front A–Arm Attaching Bolts
33 ft. lbs.
(45 Nm)
Front A–Arm Ball Joint
Stud Nut 40 ft. lbs.
(54 Nm)
Front Spindle Nut
40 ft. lbs.
(54 Nm)
Tie Rod End Jam Nut
15 ft. lbs.
(20 Nm)
Tie Rod End Attaching Nut
33 ft. lbs.
(45 Nm)
Shock Bolts
(top & bottom) 33 ft. lbs.
(45 Nm)
STEERING
Master Cylinder Mount Bolts
45–55 in. lbs.
(5.2–6.3 Nm)
Handlebar Adjuster Block
9 ft. lbs.
(12 Nm)
Steering Post Nut
35 ft.lbs.
(47 Nm)
Steering Post Bushing Nuts
17 ft. lbs.
(23 Nm)
Steering Post Retainer Nuts
17 ft. lbs.
(23 Nm)
Centerlink - Steering Post Arm
33 ft. lbs.
(45 Nm)
Centerlink - Idler Arm
33 ft. lbs.
(45 Nm)
REAR SUSPENSION
Rear A–Arm Attaching Bolts
33 ft. lbs.
(45 Nm)
Rear Hub Nut
90 ft. lbs.
(122 Nm)
Rear Hub Carrier Bolts
30 ft. lbs.
(41 Nm)
Upper Torsion Bar Bolts
33 ft. lbs.
(45 Nm)
Shock Bolts
(top & bottom) 33 ft. lbs.
(45 Nm)
Torsion Bar Pivot
Plate Bolts 9 ft. lbs.
(12 Nm)
COMPONENT TORQUE VALUE
SERVICEABLE COMPONENTS
Rear Pivot Housing
Mounting Bolts 30 ft. lbs.
(41 Nm)
Rear Sprocket Bolts
26 ft. lbs.
(35 Nm)
Brake Disc
Caliper Mounting Bolts 18 ft. lbs.
(25 Nm)
Wheel Nuts
25 ft. lbs.
(34 Nm)
Rear Pivot Housing
Mount Plate 17 ft. lbs.
(23 Nm)
Foot Peg
33 ft. lbs.
(45 Nm)
PART NUMBER TOOL DESCRIPTION
PA - 48282
Rear Drive Hub Removal /
Installation Tool
2870871
Ball Joint Replacement
Tool
PS-45259 Gas Fill Tool
PS-45261
IFP Positioning /
Extraction Tool
PA-48282 Rear Hub Tool