Polaris Breeze Page 73 Owner'S Manual Download

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MAINTENANCE

Transaxle

Transaxle Specification Chart

Use of other fluids may result in improper operation of components.

Transaxle

Lubricant

Capacity

Fill Plug

Torque

Transaxle

Lubricant Gear-

case Polaris PN

2873602

12 oz.

(355 ml)

20-30 ft. lbs.

(27-41 Nm)

Summary of Contents for Breeze

Page 1: ...ead this manual carefully It contains important safety information This is an adult vehicle only Operation is prohibited for those under 16 years of age Owner s Manual for Maintenance and Safety Breeze Breeze SL ...

Page 2: ...The text is printed on 100 recycled with 40 post consumer waste PCW ...

Page 3: ...r Drugs Never operate on slopes steeper than 15 degrees 15 Drive slowly straight up and down slopes Keep entire body in the vehicle at all times Reduce speed and use extra caution when carrying passengers Avoid sharp turns or turns during heavy acceleration Operate slowly in reverse and avoid sharp turns or sudden braking Make sure passengers read and follow all safety labels This vehicle is restr...

Page 4: ... it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a factory certified Master Service Dealer MSD technician Your Po...

Page 5: ...y result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited Printed in U S A 2011 BREEZE SL Neighborhoo...

Page 6: ... OF CONTENTS Introduction 4 Safety 7 Features and Controls 26 Operation 48 Cleaning 62 Storage 64 Maintenance 66 Specifications 83 Polaris Products 86 Troubleshooting 87 Warranty 89 Maintenance Log 94 Index 96 ...

Page 7: ...al injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided may result in minor or moderate injury NOTICE A NOTICE indicates a situation that may result in property damage The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard The ...

Page 8: ... occur quickly even during routine maneuvers like turning or driving on hills or over obstacles if you fail to take proper precautions Read this owner s manual Understand all safety warnings precautions and operating procedures before operating the vehicle Keep this manual with the vehicle This vehicle is an ADULT VEHICLE ONLY NEVER operate this vehicle if you are under age 16 and NEVER operate th...

Page 9: ...er and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost Vehicle Model Number ___________________________________________________ Frame VIN Serial Number ________________________________________________ Key Number ___________________________________________________________ MotorSerial Number Key Number XXXX Breeze SL VIN Label 7176799 Breeze SL Stam...

Page 10: ...s of control may occur at higher speeds Do not install on a Polaris vehicle any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury The warranty on your Polaris vehicle is terminated if any e...

Page 11: ...nderstand how to operate the vehicle properly in different situations and on different types of terrain Complete the New Operator Driving Procedures outlined on pages 49 50 All operators must read and understand the owner s manual and all warning and instruction labels before operating the vehicle Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Pr...

Page 12: ...ilure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident Always inspect the vehicle before each use to make sure it s in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the owner s manual Using Alcohol or Drugs Riding in this vehicle after consuming alcohol or drugs cou...

Page 13: ...ccident especially if operating on a road or street This vehicle is not equipped with highway approved lights Use caution and drive at reduced speeds in conditions of reduced visibility such as fog rain and darkness Clean headlights frequently and replace burned out headlamps promptly Accessories Non approved accessories may seriously affect vehicle stability Using accesso ries not approved by Pol...

Page 14: ... accident or overturn Never allow more than two passengers to occupy the rear seat if so equipped Operating on Public Roads Operating this vehicle on public streets roads or highways could result in a collision with another vehicle Never operate this vehicle on any public street road or highway including dirt and gravel roads unless permitted by local regulations In many areas it s unlawful to ope...

Page 15: ...senger seat with both feet on the floor and with both hands securely grasping the hand holds Always keep head hands and feet inside the vehicle at all times Jumps and Stunts Exhibition driving increases the risk of an accident or overturn DO NOT do power slides donuts jumps or other driving stunts Avoid exhibition driving Descending Hills Improperly Improperly descending a hill could cause loss of...

Page 16: ...e Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn Maintain a steady speed when climbing a hill If you lose all forward speed Apply the brakes gradually until the vehicle is fully stopped Place the Forward Reverse Switch in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed Operating in Unfa...

Page 17: ...se could result in a collision with an obstacle or person Always follow proper operating procedures as outlined in this manual See page 56 Before backing always check for obstacles or people behind the vehicle When it s safe to proceed back slowly Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control accident or ov...

Page 18: ...ed and use extra caution to reduce the chance of skidding or sliding Do not operate on excessively slippery surfaces Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident with serious injury or death After any overturn or accident have a qualified service dealer inspect the entire vehicle for possible damage including but not limited to brakes and steering systems Unaut...

Page 19: ...king under the vehicle Always disable the vehicle s electrical system before performing maintenance on the vehicle Remove the key Turn the Master On Off switch located in the battery component to the OFF position Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring Remove the bat teries or cover the exposed termin...

Page 20: ...cted in this manual differ from the labels on your vehicle always read and follow the instructions of the labels on the vehicle If an informational or graphic label becomes illegible or comes off con tact your Polaris dealer to purchase a replacement Replacement safety labels are provided by Polaris at no charge The part number is printed on the label Discretionary Warning Age Warning General Warn...

Page 21: ...epress brake pedal 5 Come to a complete stop before reversing direction 6 Beeper will sound when vehicle is in Reverse 7 Set parking brake place the Vehicle Control Switch to Neutral and turn Key Switch to OFF before leaving the vehicle 8 Remove key if vehicle is unattended MOTOR BRAKING Electric Motor Braking provides braking when the accelerator pedal is released For parked vehicles beeping alar...

Page 22: ...o stop release accelerator and gradually depress brake pedal 5 Come to a complete stop before reversing direction 6 Set parking brake place the Vehicle Control Switch to Neutral and turn Key Switch to OFF before leaving the vehicle 7 Remove key if vehicle is unattended MOTOR BRAKING Electric Motor Braking provides braking when the accelerator pedal is released TOWING When towing the vehicle the Ma...

Page 23: ...ing WARNING Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death NEVER operate this vehicle if you are under age 16 and NEVER operate this vehicle without a valid driver s license 7175566 Age Warning ...

Page 24: ...re body in the vehicle at all times Reduce speed and use extra caution when carrying passengers Avoid sharp turns or turns during heavy acceleration Operate slowly in reverse and avoid sharp turns or sudden braking Make sure passengers read and follow all safety labels This vehicle is restricted to a maximum of 2 occupants in the front seats and 2 occupants in the rear seat if so equipped When tow...

Page 25: ... speed and use extra caution when carrying passengers Avoid sharp turns or turns during heavy acceleration Operate slowly in reverse and avoid sharp turns or sudden braking Make sure passengers read and follow all safety labels This vehicle is restricted to a maximum of 2 occupants in the front seats and 2 occupants in the rear seat if so equipped When towing the vehicle the Master ON OFF Switch M...

Page 26: ...ill occur Place the Master ON OFF Switch in the OFF position before disconnecting batteries or servicing the vehicle Place the Master ON OFF Switch in the OFF position if storing the vehicle for greater than 5 days Failure to due so may lead to complete battery discharge and battery damage Exposure to water may damage electronic components 7176200 Caution Master Switch ...

Page 27: ...is in motion Always wear your seatbelt to prevent ejection from vehicle The roof is not designed or intended to provide rollover protection Vehicle rollover could cause severe injury or death Always operate with caution Keep entire body in the vehicle at all times Operator should reduce speed and use extra caution when carrying passengers Read and follow all safety labels 7176199 Passenger Safety ...

Page 28: ...eep sparks and flames away Electrical shorts can result in burns Do not make connection between positive and negative battery terminals Sulfuric acid in batteries will burn eyes skin and clothing Do not tip batteries Keep vent caps tight and level In event of injury flush with water and seek medical attention immediately Always ensure batteries are properly fastened CONTACT YOUR AUTHORIZED POLARIS...

Page 29: ... FEATURES AND CONTROLS Component Locations Breeze 4 Passenger Steering Wheel FRONT VIEW Turn Signal Lever Hazard Lights Adjustable Front Shocks Adjustable Headlights Turn Signal Lights Canopy Grab Handles ...

Page 30: ...27 FEATURES AND CONTROLS Component Locations Breeze 4 Passenger Tail Light Brake Light Running Light Passenger Seat REAR VIEW Passenger Seat T Bar Passenger Seat Grab Handle Footrest Hand Hold ...

Page 31: ...URES AND CONTROLS Component Locations Breeze SL FRONT VIEW Canopy Steering Wheel Turn Signal Hi Beam Low Beam Horn Turn Signal Lights Grab Handle Rear View Mirrors Adjustable Front Shocks Adjustable Headlights ...

Page 32: ...29 FEATURES AND CONTROLS Component Locations Breeze SL Tail Light Brake Light REAR VIEW Rear Reflectors Hand Holds Sweater Basket Strap Buckles ...

Page 33: ...30 FEATURES AND CONTROLS Component Locations Breeze 2 Passenger FRONT VIEW Canopy Steering Wheel Adjustable Headlights Grab Handle Adjustable Front Shocks Adjustable Front Shocks ...

Page 34: ...31 FEATURES AND CONTROLS Component Locations Breeze 2 Passenger Tail Light Brake Light Running Light REAR VIEW Hand Hold Hand Hold ...

Page 35: ...32 FEATURES AND CONTROLS Component Locations Breeze 4 Passenger A Pillar Seat Belts B Pillar Bag Retainer Drink Rail Charging Receptacle Battery Compartment Under Seat SIDE VIEW Breeze ...

Page 36: ...33 FEATURES AND CONTROLS Component Locations Breeze SL SIDE VIEW Drink Rail Windshield A Pillar Charging Receptacle Battery Compartment Under Seat Golf Bag Attachment or Bag Retainer B Pillar ...

Page 37: ...34 FEATURES AND CONTROLS Component Locations Breeze 2 Passenger Battery Compartment Under Seat SIDE VIEW A Pillar Charging Receptacle Bag Retainer Drink Rail B Pillar ...

Page 38: ...ed 2A or 24W rating Key Switch Use the key switch to turn the electrical power on or off OFF All electrical power is off depends on ON OFF switch ON Electrical power is on LIGHTS Electrical power and headlights are on See page 43 for New Operator Driving Procedures 12V Accessory Power Outlet Key Switch Forward Reverse Switch Hazard Switch Battery Discharge Indicator 12V Accessory Power Outlet Key ...

Page 39: ...ate the vehicle Push the top of the switch to select for ward operation Push the bottom of the switch to select reverse operation Tip A warning alert will sound when reverse is selected regardless of key position Hazard Switch if so equipped Use the hazard switch to turn engage hazard functionality Top Position Hazards on Bottom Position Hazards off Forward Neutral Reverse Hazards On Hazards Off ...

Page 40: ... the amount of energy removed from the batteries 70 discharge is indi cated by the second to the left LED bar flashing Full charge is indicated when the rightmost led BAR IS LIT Avoid discharging the batteries more than 80 NOTICE When the last bar is blinking the gauge reflects 80 discharge Battery Discharge Indicator ...

Page 41: ...mage NOTICE Failure to turn off the Master On Off switch before performing maintenance on the electrical system can cause damage to the vehicle s electrical components Sleep Mode When the Master Switch is left on for more than 3 days the vehicle will automatically enter Sleep Mode to preserve battery life All electrical functions are powered off in sleep mode and the vehicle will not turn on with ...

Page 42: ...der the seat is in the On position The multifunction light is also your source for trouble shooting information in the event that any electrical issues arise with the vehicle In normal operation the LED will remain steady green If a problem is detected the light will flash in different sequences to indicate the type of issue to investigate PleaserefertotheMultifunction Light Trouble shooting Guide...

Page 43: ...s to flash see your Polaris dealer for service 3 Flashes Move the master on off switch to OFF Inspect electrical con nections to the motor Return the master on off switch to ON If the light continues to flash see your Polaris dealer for service 4 Flashes The line contactor requires service See your Polaris dealer for service 6 Flashes Move the master on off switch to OFF Inspect electrical con nec...

Page 44: ...onnections clean and free of cor rosion at all times Always maintain a full charge on the batteries For best battery life batteries should not be discharged more than 80 of their rated capacity New batteries should be given a full charge before use New deep cycle batteries need to be cycled several times before reaching full capacity 50 125 cycles depending on type Capacity will be limited during ...

Page 45: ...ith your foot until it latches To release the park brake depress the accelerator or depress the brake pedal Brake Pedal Depress the brake pedal with moderate pressure to slow or stop the vehi cle If any of the following occurs when the brakes are applied see your Polaris dealer for service promptly Vehicle swerves Vehicle stops abruptly Vehicle fails to stop Vehicle makes grinding noise Accelerato...

Page 46: ...lerator pedal down continuously will accelerate the vehicle to the maximum designed speed Use the brakes to control speed when traveling down a slope The vehicle will not operate if the accelerator pedal is depressed when the key is switched on The vehicle will operate normally after the accel erator pedal is returned to rest NOTICE Operating at excessive speeds may result in damage to drivetrain ...

Page 47: ... With the key switch in the LIGHTS position push the turn signal stalk away from the steering wheel to switch to high beams Pull the turn signal stalk towards the steering wheel to return to low beam opera tion Press the end of the stalk in towards the steering column to activate the horn Push In for Horn Turn Signals Push Forward High Beam ...

Page 48: ...r side armrest rotate the seat for ward until it rests against the steering wheel To Completely Remove the Seat Follow Step 1 through 3 from above Seek the assistance of a friend or service technician Lift the seat by both hand rails while it is in the verti cal position until the front mounting brackets come loose Be careful not to damage the seat during removal Seat Cleaning A solution of 10 hou...

Page 49: ...it will self tighten To release the seat belt press the square red button in the buckle s cen ter Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle 1 Push the latch plate into the buckle until it clicks The latch plate must slide smoothly into the buckle A click indicates that it s securely latched 2 Push the red release latch in the middle of the buck...

Page 50: ...r to the left and let down the seat until it is securely resting on the passenger seat bumpers Pull the passenger T bar handle forward until it latches To access the bag retainer press the release lever to the left and push the passenger T bar handle down Lift up the seat until it is securely fas tened in place Passenger Release Handle ...

Page 51: ...re it s in safe operating condition Item Remarks Page Batteries Ensure batteries are fully charged 52 Brake system Ensure proper operation 42 72 Steering Ensure free operation 72 Tires Inspect condition and pressure 74 Wheels fasteners Inspect ensure fastener tightness 75 Frame nuts bolts fasteners Inspect ensure tightness Accelerator Ensure proper operation 43 Indicator lights switches Ensure pro...

Page 52: ...on 10 Select an open area that allows room to familiarize yourself with vehicle operation and handling Check for obstacles and people in your driving area 11 Keeping both hands on the steering wheel release the brakes and depress the accelerator with your right foot to begin driving 12 Drive slowly at first On level surfaces practice starting stopping turning maneuvering using the accelerator and ...

Page 53: ... if the vehicle begins to roll away after being parked Return to the vehicle immediately and make sure the park brake is engaged 3 If the vehicle will be parked for more than a few minutes turn the key off Remove the key and move the direction selector switch to the neutral position 4 Any time the vehicle will be parked for more than a few hours move the Master On Off switch to the OFF position an...

Page 54: ...h seatbelts be sure they are all secured 4 Slow down Always travel at a speed appropriate for your skills your passenger s skills and operating conditions Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to your passengers 5 Vehicle handling may change with passengers on board Allow more time and distance for braking 6 Always follow all operating guidelines as outline...

Page 55: ...e the chassis or body as a ground connection Always observe all battery safety warnings and safe handling proce dures Always keep battery terminals and connections free of corrosion Always maintain a full charge on the batteries For best battery life batteries should not be discharged 80 of their rated capacity Proper battery sizing will help avoid excessive discharge Batteries should be kept clea...

Page 56: ...t operate on excessively slippery surfaces When driving on slippery surfaces such as wet trails loose gravel or ice be alert for the possibility of skidding and sliding Follow these precautions when encountering slippery conditions 1 Slow down before entering slippery areas 2 Maintain a high level of alertness reading the trail and avoiding quick sharp turns which can cause skids 3 Correct a skid ...

Page 57: ...f speed and accelerator position Never apply full throttle suddenly 6 Avoid unnecessary changes in speed or direction 7 Never go over the crest of a hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill 8 If the vehicle stalls while climbing a hill apply the brakes Place the Direction Selector switch in reverse and slowly allow the vehicle ...

Page 58: ...e switch on neutral WARNING Coasting down a hill could result in excessive speed which could result in loss of control Never travel down a hill at high speed 3 Use the brake pedal to control speed when descending a hill 4 Always check the terrain carefully before descending a hill Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight down...

Page 59: ...recautions when operating in reverse 1 Always check for obstacles or people behind the vehi cle 2 Apply the pedal lightly Never press quickly on the accelerator pedal 3 Back slowly 4 Apply the brakes lightly for stopping 5 Avoid making sharp turns ...

Page 60: ...precau tions 1 Drive slowly and use extreme caution 2 If the vehicle begins to overturn or if it feels as if it may overturn immediately turn downhill 3 Avoid obstacles and changes in terrain that may lower or raise one side of the vehicle or cause the vehicle to slide 4 If the vehicle begins to slide downhill immediately turn downhill to stop the slide or stop the vehicle and maneuver slowly and ...

Page 61: ...rious injury Avoid parking on an incline If parking on an incline is unavoidable follow these precau tions 1 Set the Parking Brake 2 Turn the Forward Reverse switch to Neutral 3 Block the rear wheels on the downhill side or park the vehicle in a sidehill position instead ...

Page 62: ...capacity Always load the cargo area with the load as far forward and as low as possible When operating over rough or hilly terrain reduce speed and cargo to maintain stable driving conditions Always operate the vehicle with extreme care when hauling loads Slow down SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could result in loss of control of th...

Page 63: ... Move the master ON OFF switch to the OFF position 3 Turn the key off 4 Always follow these precautions when towing this vehicle Do not operate faster than 12 mph 19 km h Do not tow on public streets Do not allow passengers in the towed vehicle Avoid abrupt starts and stops Avoid sharp turns and abrupt steering maneuvers Avoid towing on a hill ...

Page 64: ...rake 3 Remove the key to prevent loss during transporting 4 Always tie the frame of the Polaris vehicle to the trailer securely with suitable straps or rope 5 Always follow these precautions when trailering the vehicle Do not allow passengers on the trailer or in the trailered vehicle Reduce speed and drive with caution 6 Remove all personal equipment and or golf bags before towing vehicle on a tr...

Page 65: ... is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body first and the lower parts last 2 Rinse with clean water frequently 3 Dry surfaces with a chamois to prevent water spots Washing Tips Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compou...

Page 66: ...s and decals If warning and safety labels are damaged contact your Polaris dealer for free replacement Grease all zerk fittings immediately after washing Polishing the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle Follow the instructions on the container Polishing Tips Avoid the use of automotive products some of wh...

Page 67: ...tire pressure is at specification 8 Block the wheels to prevent rolling 9 Fully charge the batteries Leave the charger connected to maintain a full charge during the storage period or check battery voltage each month during storage and recharge as needed to maintain a full charge See page 81 If the charger remains connected check it monthly to verify proper operation Tip Do not use plastic or coat...

Page 68: ...teries are fully charged 3 Verify that tire pressure is at specification 4 Perform the pre ride inspection See page 48 5 Inspect and verify the tightness of the bolts nuts and other fasteners 6 Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page 62 ...

Page 69: ...aler Record maintenance and service in the Maintenance Log beginning on page 94 Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately ten 1...

Page 70: ...ath Have an authorized Polaris dealer perform these services Perform all services at whichever maintenance interval is reached first Item Maintenance Interval whichever comes first Remarks Hours Calendar Miles Km n Steering Pre Ride Tires Pre Ride Batteries Pre Ride Brake system Pre Ride Wheels fasteners Pre Ride Frame fasteners Pre Ride Headlamp tail lamp Daily Check operation apply dielectric gr...

Page 71: ...er sion in water X General lubrication 50 H 3 M 500 800 Lubricate all fittings pivots cables etc n Brake Cables 1st 10 h 30 h after 3 M 300 500 Inspect adjust n Steering Kingpins 30 H 3 M 300 500 Inspect lubricate at intervals or after submer sion in water X Wiring 100 H 12 M 1000 1600 Inspect for wear routing security apply dielectric grease to connectors subjected to water mud etc n Front wheel ...

Page 72: ... such as wet or dusty conditions Items not listed in the chart should be lubricated at the general lubrication interval Item Lube Method Steering Kingpins Polaris Premium all Season Grease or grease conforming to NLGI No 2 Locate fittings and grease Brake and Accelerator pedals Polaris Premium all Season Grease or grease conforming to NLGI No 2 Locate fittings and grease Lubricate Kingpin ...

Page 73: ...Transaxle Specification Chart Use of other fluids may result in improper operation of components Transaxle Lubricant Capacity Fill Plug Torque Transaxle Lubricant Gear case Polaris PN 2873602 12 oz 355 ml 20 30 ft lbs 27 41 Nm ...

Page 74: ...ever start or operate this vehicle if it has a sticking or improperly oper ating accelerator pedal Immediately contact your dealer for service if accelerator pedal prob lems arise Always check the pedal for free movement and return before and during operation The vehicle will not operate if the accelerator pedal is depressed when the key is switched on The vehicle will oper ate normally after the ...

Page 75: ...e vehicle with a spongy brake pedal can result in loss of braking which could cause an accident resulting in severe injury or death Never operate the vehicle with a spongy feeling brake pedal Steering Wheel Inspection Check the steering wheel for smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 67 1 Position the vehicle on level ground 2 Lightly turn t...

Page 76: ...stable with three settings on each axle The suspensions are set on the middle setting at the factory This setting is appropriate for nearly all riding conditions Always apply the same adjustment setting to both wheels Adjustment Cam Lowest Softest Setting Highest Stiffest Setting ...

Page 77: ... type of tires may adversely affect vehicle handling which could result in vehicle damage or personal injury Always maintain proper tire pressure When replacing tires always use original equipment size and type Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 mm or less Tire Rotation Tire rotation is recom mended in intervals of 1 000 miles for this vehi cle Tires should be ...

Page 78: ...casionally for tightness and if they ve been loosened for maintenance service Do not lubricate the stud or the lug nut Fastener Nut Torque Wheel Lug Nut 55 ft lbs 74 5 Nm Front Hub Nut 40 ft lbs 54 Nm Rear Hub Nut 95 115 ft lbs 129 156 Nm Front 40 ft lbs 54 Nm Rear 95 115 lbs 129 156 Nm ...

Page 79: ...e a cotter pin installed See your Polaris dealer Wheel Removal 1 Position the vehicle on a flat level sur face 2 Place the gear selec tor switch in neutral 3 Apply the parking brake 4 Loosen the wheel nuts slightly 5 Elevate one side of the vehicle by placing a suitable stand under the frame Do not ever elevate both rear wheels at the same time Parking brake only locks rear wheels and vehicle can ...

Page 80: ... the correct position on the wheel hub Be sure the valve stem is toward the out side and rotation arrows on the tire point toward for ward rotation 3 Attach the wheel nuts and finger tighten 4 Carefully lower the vehicle to the ground 5 Torque the wheel nuts to specification See page 75 Rear Front ...

Page 81: ...ing quality Headlight Lamp Replacement Do not service the headlamps until they ve cooled sufficiently 1 Unplug the headlamp from the wiring harness Be sure to pull on the connector not on the wir ing 2 Turn the lamp counter clockwise to remove it 3 Install the new lamp Make sure the tab on the lamp locates properly in the housing 4 Reinstall the harness assembly into the head light assembly Wiring...

Page 82: ...e each ride 1 Turn the ignition switch to the ON position 2 Apply the brakes If the light doesn t come on check the wiring the brake switch or the tail light assembly Light Fuse If all lights are non funtional the fuse PN 7 5A 5A 10A might be need to be replaced The fuse is located under the seat near the controller Fuse ...

Page 83: ...sult in an explosion and cause serious injury or death Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt m...

Page 84: ...charging area Never charge the batteries in an area subject to a flame or spark including areas containing gas or propane water heaters and furnaces Do not smoke in the charging area 1 Position the vehicle indoors on a level surface Make sure the charging area is well ventilated 2 Open any door enclosures or zippers 3 Inspect charger cords and receptacles for cracks loose connections and frayed wi...

Page 85: ... water Tap water contains minerals that are harmful to a battery Batteries should always be watered after charging unless plates are exposed before charging If exposed plates should be covered by approxi mately 1 8 of water Check level after charge The level should be kept 1 4 below the bottom of the fill well in the cell cover Battery Cell Cover ...

Page 86: ...und Clearance 4 6 in 11 7 cm Motor Electric 48V DC Front Suspension Strut Type Independent Rear Suspension Semi Independent Solid Axle Driving System Type Direct Drive Electric Shift Type F N R Drive Ratio Final 10 35 1 Tire Size Front Rear 205 50 R10 205 50 R10 Tire Pressure Front 30 p s i Tire Pressure Rear 30 p s i Brakes Rear Drum Regen Headlights 2 Low Beam 35 watts at 12 volts Tailights LED ...

Page 87: ...4 6 in 11 7 cm Motor Electric 48V DC Front Suspension Strut Type Independent Rear Suspension Semi Independent Solid Axle Driving System Type Direct Drive Electric Shift Type F N R Drive Ratio Final 10 35 1 Tire Size Front Rear 205 50 R10 205 50 R10 Tire Pressure Front 30 p s i Tire Pressure Rear 30 p s i Brakes Rear Drum Regen Headlights 2 Hi Low Beam 35 watts at 12 volts Tailights LED 0 6 watts a...

Page 88: ...7 cm Motor Electric 48V DC Front Suspension Strut Type Independent Rear Suspension Semi Independent Solid Axle Driving System Type Direct Drive Electric Shift Type F N R Drive Ratio Final 10 35 1 Tire Size Front Rear 205 50 R10 205 50 R10 Tire Pressure Front 30 p s i Tire Pressure Rear 30 p s i Brakes Rear Drum Regen Headlights 2 Hi Low Beam 35 watts at 12 volts Tailights LED 0 6 watts at 12 volts...

Page 89: ...llon Jug Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 3 oz 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz cartridge 2871515 Premium U Joint Lube 3 oz 2871551 Premium U Joint Lube 14 oz 2871329 Dielectric Grease NyogelTM Additives Miscellaneous 2871956 LoctiteTM 565 Thread Sealant ...

Page 90: ...oose electronic control box connections Inspect clean reinstall connectors Blown fuse Check chassis fuse Possible Cause Solution Accelerator pedal depressed when turning the key switch on Return accelerator pedal to rest position FNR switch in neutral Place FNR in desired direction of travel Controller fault Refer to Multi Function Light Trouble shooting Guide Possible Cause Solution Loose connect...

Page 91: ...88 TROUBLSHOOTING Charger Status Display Troubleshooting Guide ...

Page 92: ...the time of sale the Warranty Registration Form must be completed by your dealer and submitted to Polaris within ten days Upon receipt of this registration Polaris will record the registration for warranty No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the warranty entitle ment If you have not signed the original registration and...

Page 93: ...fective batteries are excluded from this warranty Use of any charger not recom mended by Polaris and or modifications to the vehicle will void any stated or implied warranty on the battery Battery warranty limitations include abuse or neglect such as improper fluid levels loose wiring or rusted or corroded hardware Lack of proper maintenance Damage caused by improper installation of the battery Ne...

Page 94: ...CE If your vehicle requires warranty service you must take it to a Polaris Servicing Dealer When requesting warranty service you must present your copy of the Warranty Registra tion form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY Polaris suggests that you use your original selling dealer however you may use any Polaris Servicing Dealer to perform warrant...

Page 95: ... s authorized location This policy does not apply to Safety Recalls How to Get Service In the Country where your vehicle was purchased Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer If you move or are traveling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the...

Page 96: ...ased From A Private Party If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased all warranty coverage will be denied Notice If your vehicle is registered outside of the country where it was purchased and you have not followed the procedure set out above your vehicle will no longer be eligible for war ranty or service bulletin ...

Page 97: ...94 MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS ...

Page 98: ...95 ...

Page 99: ... Inspection Pre Ride 48 Inspection Steering Wheel 72 Inspection Wheel Nuts 75 Installation Wheels 77 K Key Switch 35 Key Periodic Maintenance Chart 67 L Lamp Replacement Headlight 78 Light Fuse 79 Lights 78 79 Lights Brake 79 Lubricant Part Numbers 86 Lubrication Recommendations 69 M Maintenance Log 94 Maintenance Periodic 66 67 68 Multi Function Indicator Light 35 40 Multifunction Light 39 N New ...

Page 100: ...nfamiliar Terrain 13 Using Alcohol or Drugs 9 Ventilation When Charging 9 Seat Belts 46 Seat Cleaning 45 Seat Removal 45 Severe Use Definition 66 Signal Words 4 Sleep Mode 38 Steering Wheel Inspection 72 Storage Removal 65 Storing the Vehicle 64 Suspension Settings 73 Switches Forward Reverse Switch 36 Hazard Switch 36 Key Switch 35 Master On Off Switch 38 T Throttle System 71 Tire Tread Depth 74 ...

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