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Polaris 600 Switchback Assault, Owner'S Manual, Page: 111 / 135

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Polaris 600 Switchback Assault Owner'S Manual Download Page 111

109

SPECIFICATIONS

800 SWITCHBACK ASSAULT

Capacities and Dimensions

Body Style

PRO-RIDE

Rider Capacity

1

Coolant Capacity 

5 qts. (4.7 l)

Chaincase Oil Capacity 

9 oz. (266.2 ml)

Fuel Tank Capacity 

11.5 gal. (43.5 l)

Gearcase Oil Capacity

N/A

Oil Capacity

3.8 qts. (3.6 l)

Height

48 inches (122 cm)

Length

126 inches (320 cm)

Designed Width

48 inches (122 cm)

Brake Type

Hayes Cyclone

Drive Clutch Center Distance 

11.5 inches (29 cm)

Drive Belt P/N

3211115

Clutch Type

P-85

Reverse Transmission

Electronic Reverse

Engine and Cooling

Engine

S4775-8044-OR8G

Displacement

794 cc

Cylinders

Monoblock

Bore x Stroke (mm)

85 x 70

Alternator Output

400 watt

Throttle Body

Mikuni

Oil Injection

VES

Throttle Body Bore Size

48 mm

Idle RPM

1800 +/- 200

Cooling

Liquid

Ignition Type

CDI

Ignition Timing

18° @ idle 1700 RPM w/120°F (49°C) water temp

Spark Plug / Gap

NGK BPR9ES /.027 inches (0.7 mm)

Recommended Fuel Octane

91 recommended (87 minimum)

Summary of Contents for 600 Switchback Assault

Page 1: ...e not recommended and may result in voided warranty coverage Please read the warranty section of this manual carefully IMPORTANT NOTICE TO OWNER Snowmobile Owner s Manual for Maintenance and Safety 80...

Page 2: ...ns in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to th...

Page 3: ...recreational vehicles manufactured in the world today Many years of experience have gone into the engineering design and development of your POLARIS vehicle making it the finest machine we ve ever pr...

Page 4: ...the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or...

Page 5: ...and features The Perfect Fit 48 This section includes suspension set up information and explains how to make additional suspension adjustments for the perfect riding experience Pre Ride Inspections 52...

Page 6: ...4...

Page 7: ...re inspected by your dealer at specific mileage intervals You and your dealer must complete the registration form included with your snowmobile and forward it to us This completed form is necessary to...

Page 8: ...at snowmobiles conform to prescribed sound levels POLARIS snowmobiles are engineered to conform to these SAE standards Our muffler systems are designed to reduce noise levels and must not be altered o...

Page 9: ...a POLARIS key blank with one of your existing keys so if both keys are lost the ignition switch must be replaced Vehicle Model Number ___________________________________________________ Tunnel VIN ri...

Page 10: ...s situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION A CAUTION...

Page 11: ...in excellent operating condition at all times Always check major and vital safety components before every ride All POLARIS snowmobiles are designed and tested to provide safe operation when used as d...

Page 12: ...off the ignition open the side panels or hood make the adjustment secure shields and guards secure the side panels and hood and then restart the engine to check its operation WARNING Serious injury ca...

Page 13: ...r will also be displayed on the label Eye Protection Do not depend on eyeglasses or sunglasses for eye protection Whenever riding a POLARIS vehicle always wear shatterproof goggles or use a shatterpro...

Page 14: ...If it isn t possible to ride with others and you must travel into remote areas always carry survival equipment that s appropriate to the conditions you may encounter Such equipment may include but is...

Page 15: ...and speed limits Always be alert and pay attention to the trail ahead If your speed is 40 MPH 64 km h your snowmobile is traveling about 60 feet 18 m per second If you look back for only two seconds y...

Page 16: ...lf a way out Variances in snow depth and or water currents may result in uneven ice thickness You may drown if you break through the ice Never travel on frozen bodies of water unless you have first ve...

Page 17: ...snow is connected You may be riding on a flat slope or snow covered road but if the snowpack above is unstable enough you can trigger an avalanche on a steeper slope above you Always be aware of snow...

Page 18: ...rating on slippery surfaces Inadequate Snow Conditions Since snow provides the only lubrication for the power slide suspension and on liquid cooled models cooling for the engine adequate snow cover is...

Page 19: ...causing serious injury or death Use caution and good judgement when driving in hilly terrain Use extra caution when operating in hilly terrain If climbing a hill is unavoidable keep your weight low an...

Page 20: ...complex mechanism that rotates at high speeds Each clutch is dynamically balanced before installation Any tampering may disrupt this precision balancing and create an unstable condition Cold Weather D...

Page 21: ...ll as yours make sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your snowmobile over large drifts or similar terrain Jumping may injure your back because of...

Page 22: ...50 26 19 12 4 3 10 17 24 31 38 45 52 60 67 74 81 88 95 55 25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 min W...

Page 23: ...chase a replacement Replacement safety labels are provided by POLARIS at no charge The part number is printed on the label Clutch Warning This warning label is found on the oil bottle WARNING Do not o...

Page 24: ...n even at low speeds can cause loss of control resulting in serious injury or death To avoid loss of control always Look behind before and while backing up Avoid sharp turns Shift to or from reverse o...

Page 25: ...rom seat back may result in severe injury or death Hot Surface Warning The hot surface warning is on the rear center of the tunnel WARNING Hot Surface Do Not Touch Burns may result Entire top of tunne...

Page 26: ...nfamiliar terrain Excessive speed especially at night or with limited visibility can result in insufficient time for you to react to terrain changes to avoid unexpected obstacles or to stop safely Nev...

Page 27: ...in vehicle control on ice or hard packed surfaces you should have a proper balance of ski carbides to track studs See Owner s Manual for proper use of traction products Repeated stops from high speed...

Page 28: ...11 2 1 3 4 10 9 1 Nosepan 2 Skis 3 Front Bumper 4 Hood 5 Headlight 6 Windshield accessory 7 Handlebar 8 Operator Seat 9 Taillight 10 Rear Bumper 11 Snow Flap 12 Suspension 13 Track 14 Side Panel 15 S...

Page 29: ...Button 3 Brake Lever 4 Parking Brake Lock 5 Instrument Cluster 6 Ignition Switch 7 Engine Stop Switch 8 Throttle Control 9 Recoil Starter Handle 10 Handlebar Grip Warmer Switch 11 Headlight Dimmer Sw...

Page 30: ...ccessories for your snowmobile to help make each ride more enjoyable Use only POLARIS parts and accessories on your POLARIS snowmobile Use of unapproved parts and accessories may result in Non complia...

Page 31: ...our fuel purchase use the Eth setting as a safeguard Use the following procedure to change the fuel type designation in the gauge Refer to the fuel type selection label located inside the left side pa...

Page 32: ...ases this is temporary and the operator does not need to take any action The engine will return to its normal performance automatically If severe detonation occurs the check engine light will begin to...

Page 33: ...not move when throttle is applied If you wish to use this system see page 39 of the Instrument Cluster section for security system activation and operating instructions Cause of DET Activation Soluti...

Page 34: ...ET switch on the left handlebar or console NOTICE Certain products will damage the lens and other plastic surfaces Do not use alcohol to clean the instrument cluster Immediately clean off any gasoline...

Page 35: ...indicator flashes continued operation could result in serious engine damage Stop the engine immediately Low Oil Indicator The low oil indicator light may flicker at times due to oil movement in the bo...

Page 36: ...ettable trip meters 2 total engine hours of operation fuel level engine temperature and diagnostic display mode Setting changes must be made with the engine running or with the vehicle powered by an e...

Page 37: ...a displays either vehicle speed or engine speed To change the display see page 36 3 Odometer Engine Hour Display This area displays the odometer Trip A Trip B and engine hours To change the display se...

Page 38: ...splays first make sure the information display area is set to display either engine speed or vehicle speed 2 Press and hold the mode button on the instrument cluster or the mode switch on the left han...

Page 39: ...To reset a trip meter press and hold the SELECT button or the SET switch until the meter resets to zero Playback Function The playback function allows the rider to record and play back engine speed ve...

Page 40: ...are changed The new settings will remain until changed by the operator Change Method 1 1 Press and release the MODE button or MODE switch until engine temperature displays 2 Press and hold the MODE b...

Page 41: ...eature activated you can lock the ignition to prevent unauthorized use when leaving the snowmobile unattended A locked system will limit engine speed to 3000 RPM which prevents clutch engagement and t...

Page 42: ...s for 3 seconds then release SECURE OFF should be displayed If not repeat this step 3 Wait until ENTER CODE displays then press and release SEL to advance the digit When 0 is displayed press and relea...

Page 43: ...is now unlocked 5 You must now enter a new security code Proceed immediately to TASK 4 TASK 4 Enter Your New Security Code 1 Immediately after locking and unlocking the system and while SECURE OFF is...

Page 44: ...git of your security code is displayed press and release MODE to accept the digit TIP If the ENTER CODE screen exits due to inactivity repeat step 2 4 Continue to use SEL and MODE to select and accept...

Page 45: ...en the first digit of your security code is displayed press and release MODE to accept the digit TIP When the system is locked and engine temperature is above 120 F 49 C the correct password must be e...

Page 46: ...tem Access Quick Reference Now that you have become familiar with the procedure for locking and unlocking the system use the chart below as a quick reference Security System Access Quick Reference Cha...

Page 47: ...ive codes 1 Do not stop the engine 2 With the brake engaged press and release the SELECT button or SET switch to toggle to the diagnostic display mode When a code is active the diagnostic display mode...

Page 48: ...o the electronic control unit is shorted to a wire at battery voltage Diagnostic Codes Component Condition SPN FMI Throttle Position Sensor Voltage Too High 51 3 Voltage Too Low 4 Abnormal Rate of Cha...

Page 49: ...G Maximum Detonation Correction Limit Reached 1352 0 Knock Above Critical Level 16 Knock Level Cylinder 2 PTO Maximum Detonation Correction Limit Reached 1353 0 Knock Above Critical Level 16 Sensor Su...

Page 50: ...distance between the ground and the rear bumper at the exact location used for measurement X This is measurement Y To determine sag commonly referred to as ride in subtract measurement Y from X Sag X...

Page 51: ...sion and at the rear track shock Make adjustments in 2 click increments then test ride When adjusting the front suspension always adjust both clickers equally To stop bottoming of the front or rear su...

Page 52: ...ment Always perform shock spring preload adjustments with the weight of the vehicle removed from the shock and with the shock at full extension For a softer ride on rough washboard surfaces reduce fro...

Page 53: ...te smoothly and do not hit the gas tank windshield or any other part of the machine when turned fully to the left or right If necessary loosen the set screws for the left and right controls rotate the...

Page 54: ...evel 84 Chaincase Oil Level 79 Injection Oil Level 65 Parking Brake Lock Brake Lever Brake System 55 56 88 Auxiliary Shut Off Switch Engine Stop Switch 58 Ignition Switch 58 Headlight Taillight Brakel...

Page 55: ...ms Check the following items on a weekly basis or before any long trip Item See Page Check suspension mounting bolts for tightness Check rear idler wheel bolts for tightness 99 Check rear idler adjust...

Page 56: ...l Read the Owner s Manual completely and refer to it often The manual is your guide to safe and enjoyable snowmobiling experience Throttle Lever The throttle and brake are the primary controls of your...

Page 57: ...es low brake fluid level or air in the hydraulic system Refer to the brake bleeding information on page 90 or see your dealer for service Lever Feel If the brake lever feels spongy when squeezed check...

Page 58: ...lace Do not force the lock or it may break The parking brake light on the gauge will light up if the parking brake lever lock is set while the engine is running It will also be lit when the service br...

Page 59: ...njury or death Always inspect the track for damage before using the vehicle WARNING Use of traction products such as studs increases the possibility of track damage and or failure Driving at high spee...

Page 60: ...switch down to stop the engine Pull it up to allow restarting Ignition Switch Make sure the engine stops when the ignition switch is turned to OFF Tether Switch if equipped If your snowmobile has a te...

Page 61: ...tle no more than 1 4 open while cranking the engine When the engine starts immediately release the throttle CAUTION To avoid injury and or engine damage do not operate the electric starter or pull rop...

Page 62: ...IS products Never mix brands of oil Serious chemical reactions can cause injection system blockage resulting in serious engine damage Oils may also be incompatible and the result could be sludge forma...

Page 63: ...your vehicle Drive with extra caution during the break in period Perform regular checks on fluid levels lines and all other important areas of the snowmobile Oil Injection System Always check and fill...

Page 64: ...stand to securely support the rear of the snowmobile at the rear bumper The track should be about 4 inches 10 cm off the ground 2 Start the engine and allow it to warm up two to three minutes 3 Depre...

Page 65: ...in or near the area where refueling is performed or where gasoline is stored If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Never start the...

Page 66: ...nged exposure to petroleum based products may damage paint Always protect painted surfaces when handling fuel Fuel System Deicers If you use non ethanol fuel sometimes labeled non oxygenated POLARIS r...

Page 67: ...ndicator light comes on 2 Open the left side panel 3 View the oil level in the oil bottle 4 Add oil as needed before operating NOTICE Operating the snowmobile without adequate engine lubrication can r...

Page 68: ...safety switch can result in serious injury or death in the event of an accident If the throttle safety switch does not shut off the engine during a carburetor throttle system malfunction immediately p...

Page 69: ...the throttle lever operates properly turn the ignition switch on and go through normal starting procedures 5 If the engine doesn t start take the snowmobile to an authorized POLARIS dealer for servic...

Page 70: ...le speed Shift to or from reverse only when the snowmobile is stopped and when engine speed is at idle Look behind the vehicle before and while backing Avoid sharp turns Apply throttle slowly Electron...

Page 71: ...ansmission is in reverse The maximum engine RPM will be 6000 when in reverse TIP If the engine stops running the snowmobile will be in forward gear when it s restarted Disengaging Reverse 1 Stop the s...

Page 72: ...See page 66 for more information about the engine stop switch and throttle safety switch SYSTEM WHAT IT DOES Ignition Switch Interrupts ignition circuit Brake Slows jackshaft Engine Stop Switch Inter...

Page 73: ...tow hitch on the snowmobile should be used If passengers are to be towed on a toboggan or sled make sure the pole is at least four feet 1 2 meters long to prevent any possibility of contact between t...

Page 74: ...e with a minimum octane level of 87 R M 2 If your snowmobile is equipped with a check engine light and it comes on you must take your snowmobile to a qualified dealer for diagnostic service Specificat...

Page 75: ...rvals All necessary replacement parts and labor incurred with the exception of authorized warranty repairs become the responsibility of the registered owner If during the course of the warranty period...

Page 76: ...Lubricate Item See Page Frequency 150 mi 240 km 500 mi 800 km 1000 mi 1600 km 2000 mi 3200 km Pre Season CLUTCH Clutch Alignment Offset without belt 92 I I I Drive Belt Condition 93 I I I I Clutches...

Page 77: ...I I I I Brake System 55 88 I Brake Fluid 89 I FUEL MANAGEMENT Idle RPM I I I Throttle Lever 67 I I I I I Oil Pump Lever synchronize I I I Throttle Position Sensor I I I Fuel Lines 81 I I I I Fuel Filt...

Page 78: ...eners I I I I I Steering Fasteners I I I I C Suspension Shock Oil R Cooling Fins and Shroud I I I I Skags Wear Bars 103 I I I I I Ski Saddle Spindle Bolts I I I I I Drive Chain Tension 87 I I I I I Ho...

Page 79: ...lace before starting the engine To open a side panel rotate the two 1 4 turn fasteners at the upper edges of the side panel Release the side panel strap at the lower edge of the panel To remove an ope...

Page 80: ...e Table beginning on page 74 and before seasonal storage When operating in heavy wet snow conditions lubricate every 500 miles 800 km Lack of lubrication will adversely affect your ride and the life o...

Page 81: ...erflow 4 Wipe the fill area with a clean cloth 5 Reinstall the fill plug Torque to 6 10 ft lbs 8 13 Nm Oil Change 1 Position the vehicle on a level surface 2 Place a drain pan under the drain plug Rem...

Page 82: ...ry 1000 miles 1600 km Oil Filter The oil filter is located at the side of the oil tank Have your dealer change the oil filter and bleed the system annually or every 1000 miles 1600 km TIP The directio...

Page 83: ...quality fuel will shorten the life of the fuel filter and result in poor engine performance Always store fuel in clean fuel containers If low fuel pressure or reduced engine performance occurs betwee...

Page 84: ...tion for the specific spark plug to be used in your snowmobile Use recommended spark plugs with the proper gap Use only resistor type spark plugs Torque spark plugs to 18 22 ft lbs 24 30 Nm Always car...

Page 85: ...Reverse the procedure for spark plug installation Torque to specification 5 Reinstall the spark plug cap Spark Plug Condition Normal Plug The normal insulator tip is gray tan or light brown There wil...

Page 86: ...ixture See page 112 for POLARIS products Never add tap water to the cooling system Minerals cause deposits and may react adversely with the metals in the engine and cooling system Coolant Level The en...

Page 87: ...ine frequently to allow it to cool down Flashing Indicator If the indicator flashes continued operation could result in serious engine damage The system will automatically reduce engine power and crea...

Page 88: ...this time 5 Remove the bleed screw from the water outlet manifold and or the thermostat housing Allow the coolant to bleed through the system until it runs out the bleed holes Reinstall the bleed scr...

Page 89: ...or missing retaining springs or damper support grommets 4 Check for loose clamps on the pipe covers Drive Chain Tension Check drive chain tension weekly and before each long trip 1 Remove the side pa...

Page 90: ...brakes are vital to your safety Be sure the brake pads do not drag on the disc and that brake lever travel is not excessive Always replace brake pads when the brake pad material becomes thinner than...

Page 91: ...ke fluid always discard any unused portion Never store or use a partial bottle Brake fluid is hygroscopic meaning it rapidly absorbs moisture from the air The moisture causes the boiling temperature o...

Page 92: ...Fill the master cylinder reservoir to between the MIN and MAX marks or 1 4 5 16 inch 6 8 cm below the lip of the reservoir opening Reinstall the gasket and cover 3 Slip a rubber tube over the ball of...

Page 93: ...the headlight assembly 2 Remove the wire harness connector from the back of the headlight 3 Grasp the bulb housing and turn it counter clockwise to remove the bulb 4 Apply dielectric grease to the so...

Page 94: ...epairs have been made All clutch maintenance and repairs must be performed by an authorized POLARIS dealer Any unauthorized modifications to clutches such as adding or removing weights will void the w...

Page 95: ...cracks and excessive looseness Replace the belt if any of these conditions exist See Drive Belt Troubleshooting on page 117 Always carry a spare drive belt Store the spare belt in the belt clip locate...

Page 96: ...nd apply downward pressure while measuring at point 2 This measurement should be 1 1 4 inches 3 2 cm Drive Belt Adjustment 1 Loosen the 7 16 inch jam nut on the belt width adjuster 2 Using a 1 8 inch...

Page 97: ...ion key off Wait for the engine to come to a complete stop 3 Lock the parking brake 4 Remove the left side panel 5 Rotate the driven clutch counter clockwise 1 4 turn by hand to ensure forward engagem...

Page 98: ...install belts so they operate in the same direction of rotation by positioning the identification numbers so that you can read them If required separate the sheaves as outlined in the belt removal pr...

Page 99: ...l needs snow for lubrication Excessive wear indicates insufficient lubrication A new rail slide can cause faster heat build up in limited lubrication resulting in excessive wear WARNING Operating with...

Page 100: ...d alignment TIP Tension adjustments should be made only after the track is warmed up and limber 1 Turn the engine off 2 Lift the rear of the snowmobile and safely support it off the ground 3 Place the...

Page 101: ...equal adjustment on both sides of the track 9 Repeat the measurement on the other side of the track TIP Check more frequently when the snowmobile is new 10 Start the engine and slowly rotate the track...

Page 102: ...Stop the engine and let the track come to a stop do not apply brakes 3 Inspect track alignment by looking through the track window to make sure the rails X are evenly spaced on each side If the track...

Page 103: ...101 MAINTENANCE Steering System Steering Inspection Each week or before a long ride check all steering system fasteners and tighten if necessary X X X X...

Page 104: ...icle weight compressing the suspension measure 10 inches 25 4 cm forward from the center of the ski mounting bolt See illustration At this point measure between the skis This is measurement X 3 Perfor...

Page 105: ...their original diameter TIP Carbide skags must be replaced if any abnormal wear or chipping is found Skag Replacement 1 Raise and support the front of the snowmobile so the skis are approximately 6 in...

Page 106: ...entive measures to aid against deterioration and to prolong the useful life of many components See page 112 for the part numbers of POLARIS products Cleaning and Preservation Proper storage starts wit...

Page 107: ...d of more than 60 days the engine must be fogged with fogging oil Follow the engine fogging instructions provided on the container Always add Carbon Clean or a fuel conditioner stabilizer to the fuel...

Page 108: ...Type Hayes Cyclone Drive Clutch Center Distance 11 5 inches 29 cm Drive Belt P N 3211122 Clutch Type P 85 Reverse Transmission Electronic Reverse Engine and Cooling Engine S4769 6044 OR6G Displacement...

Page 109: ...00 10 AL 1321531 120 310 Black 7043681 130 180 P2 Tab 7043873 58 42 45 P2N 5137176 20 42 72 Pitch Clutching Electric Start ALTITUDE Meters Feet Drive Clutch Shift Weight Drive Clutch Spring Driven Clu...

Page 110: ...0 41 72 Pitch 3000 3600 10000 12000 10 AL 1321531 120 310 Black 7043681 130 180 P2 Tab 7043873 58 42 45 P2N 5137176 20 41 72 Pitch Clutching Electric Start ALTITUDE Meters Feet Drive Clutch Shift Weig...

Page 111: ...pe Hayes Cyclone Drive Clutch Center Distance 11 5 inches 29 cm Drive Belt P N 3211115 Clutch Type P 85 Reverse Transmission Electronic Reverse Engine and Cooling Engine S4775 8044 OR8G Displacement 7...

Page 112: ...43681 LH BLUE BLACK Team 7043064 64 42 36 LW ER 5135401 20 42 21 41 INTL 72 Pitch 1200 1800 4000 6000 10 62 1321586 120 310 Black 7043681 LH BLUE BLACK Team 7043064 64 42 36 LW ER 5135401 20 42 21 41...

Page 113: ...21585 120 310 Black 7043681 LH BLUE BLACK Team 7043064 64 42 36 LW ER 5135401 23 39 72 Pitch 1200 1800 4000 6000 10 62 1321586 120 310 Black 7043681 LH BLUE BLACK Team 7043064 64 42 36 LW ER 5135401 2...

Page 114: ...ant gal 3 8 l Grease Specialized Lubricants 2871312 Grease Gun Kit All Season 3 oz 89 ml 2871322 All Season Grease 3 oz 89 ml cartridge 2871423 All Season Grease 14 oz 414 ml cartridge 2871329 Dielect...

Page 115: ...drive belt Excessive belt sheave clearance SEE YOUR DEALER Drive belt turns over Wrong belt for appli cation Replace the drive belt Clutch alignment out of spec SEE YOUR DEALER Engine mount bro ken or...

Page 116: ...OUR DEALER Poor low RPM performance Worn drive belt Inspect and replace as needed Excessive belt sheave clearance SEE YOUR DEALER Sticky clutch SEE YOUR DEALER Poor fuel quality Use 87 91 octane fuel...

Page 117: ...operating SEE YOUR DEALER Engine lacks power Fouled or defective spark plug s Replace the plug s Fuel filter loss of high RPM power SEE YOUR DEALER Plugged fuel filter or tank pick up sock SEE YOUR D...

Page 118: ...n page 48 Too little weight transfer when climbing Refer to the suspension adjustment and set up information beginning on page 48 Machine darts from side to side Check ski alignment see page 102 Make...

Page 119: ...oid riding in high ambient temperatures Check for snow ingestion Ice and snow build up between track and tunnel Warm the engine at least five minutes Take the drive belt off the snowmobile in extremel...

Page 120: ...ontained in this manual Your dealer is also familiar with POLARIS policies and procedures and will be happy to assist you When contacting us about parts service or warranty always provide the followin...

Page 121: ...owner reports theft A In addition to notifying the proper law enforcement officials the owner must call POLARIS Customer Service B Owners must provide their name address telephone number and the mode...

Page 122: ...s not cover accidental damage normal wear and tear abuse or improper handling The warranty also does not cover any snowmobile that has been structurally altered neglected improperly maintained used fo...

Page 123: ...Obtain Warranty Service If your snowmobile requires warranty service you must take it to a POLARIS dealer authorized to repair POLARIS snowmobiles When requesting warranty service you must present yo...

Page 124: ...verage in the event of a warranty claim This warranty also excludes failures resulting from improper lubrication improper engine timing improper fuel surface imperfections caused by external stress he...

Page 125: ...any authorized POLARIS dealer who sells the same line as your vehicle Outside the Country where your vehicle was purchased If you are traveling temporarily outside the country where your vehicle was p...

Page 126: ...ou receive safety information and notices regarding your vehicle Notice If your vehicle is registered outside of the country where it was purchased and you have not followed the procedure set out abov...

Page 127: ...omponents of systems whose only purpose is to control emissions Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner This emissions limited w...

Page 128: ...y a defect in material or workmanship This limited warranty does not cover damage due to accidents abuse or improper handling maintenance or use This limited warranty also does not cover any engine th...

Page 129: ...r each time your snowmobile is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED...

Page 130: ...128 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 131: ...129 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 132: ...perators 12 Display Standard Metric 38 Drive Belt Adjustment 94 D Drive Belt Break In 61 Drive Belt Condition 93 Drive Belt Deflection 94 Drive Belt Installation 96 Drive Belt Removal 95 Drive Belt Sa...

Page 133: ...evel Chaincase 79 Oil Level Injection 65 Oil Lines 80 Oil Recommendations 60 Operating in Deep Snow 16 O Operation Warning 24 25 Operator Safety 8 20 Overheating Engine 85 P Parking Brake Lever Lock 5...

Page 134: ...itch 66 Mode Select Buttons 32 Mode Set Switch 32 Throttle Safety Switch 66 T Taillight Brakelight Replacement 91 Throttle Lever 67 Throttle Lever Inspection 54 Throttle Safety Switch 66 Throttle Safe...

Page 135: ...For your nearest Polaris dealer call 1 800 POLARIS or visit www polaris com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 1 888 704 5290 Part No 9924273 Rev 01 Printed in USA PMS 419 9924273...

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