10.46
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
Low Maintenance Battery Installation
1.
Clean battery cables and terminals with a stiff wire
brush. Corrosion can be removed using a solution of
one cup water and one tablespoon baking soda.
Rinse well with clean water and dry thoroughly.
2.
Route the cables correctly.
3.
Reinstall battery, attaching positive (+) (red) cable
first and then the negative (-) (black) cable. Coat
terminals and bolt threads with Nyogel® Grease (
PN
2871329
).
4.
Reinstall the holder strap.
Low Maintenance Battery - OCV- Open
Circuit Voltage Test
Battery voltage should be checked with a digital
multitester. Readings of 12.8 volts or less require further
battery testing and charging. See charts and Load Test.
NOTE: Lead-acid batteries should be kept at or near
a full charge as possible. If the battery is stored or
used in a partially charged condition, or with low
electrolyte levels, hard crystal sulfation will form on
the plates, reducing the efficiency and service life of
the battery.
Use a voltmeter or multimeter to test battery voltage.
STATE OF
CHARGE
LOW
MAINTENANCE
BATTERY
CONVENTIONAL
BATTERY
100 %
13.0V
12.70V
75% Charged
12.80V
12.50V
50%
12.50V
12.20V
25%
12.20V
12.0V
0% Charged
less than 12.0V
less than 11.9V
* Measurement at 80° F
NOTE: Subtract .01 from the specific gravity reading
at 40° F.
Low Maintenance Battery Load Test
CAUTION
To prevent shock or component damage, remove spark
plug high tension leads and connect securely to engine
ground before proceeding.
NOTE: This test can only be performed on machines
with electric starters. This test cannot be performed
with an engine or starting system that is not working
properly.
A battery may indicate a full charge condition in the OCV
test and the specific gravity test, but still may not have
the storage capacity necessary to properly function in the
electrical system. For this reason, a battery capacity or
load test should be conducted whenever poor battery
performance is encountered. To perform this test:
1.
Hook a multitester to the battery in the same manner
as was done in the OCV test. The reading should be
12.8 volts or greater.
2.
Engage the starter and observe the battery voltage
while cranking the engine. Continue the test for 15
seconds.
3.
During cranking the observed voltage should not
drop below 9.5 volts.
4.
If the beginning voltage is 12.8 volts or higher and
the cranking voltage drops below 9.5 volts during the
test, replace the battery.
ELECTRICAL
