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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
Rear Master Cylinder Removal / Installation
1.
Remove the RH footwell to gain access to the rear
master cylinder.
2.
Remove the rear brake lines from the master
cylinder. Use a suitable container to catch the brake
fluid. Dispose of brake fluid properly.
3.
Remove the two bolts that secure the rear master
cylinder to the brake mount plate. Replace parts as
needed.
4.
To install the rear brake master cylinder, mount the
master cylinder to the mount plate and torque bolts
to specification.
Master Cylinder to Frame Bolt:
8 ft-lbs (11 Nm)
5.
Reinstall the brake line and torque the banjo bolt to
specification depending on the style of fitting.
Banjo Bolt:
15 ft-lbs (21 Nm)
Flare Stye Brake Line:
12-15 ft-lbs (16-20 Nm)
6.
Perform brake bleeding procedures as outlined in
this chapter.
Pedal Removal and Installation
1.
Remove the RH footwell to gain access to the rear
master cylinder.
2.
Remove the cotter key.
3.
Remove the washers, bushings, and tension spring.
4.
Reverse the steps for installation, use a new cotter
key during installation.
BRAKES
