7.4
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
FRONT GEARCASE REMOVAL AND
INSTALLIATION
Gearcase Removal
1.
Stop engine, place machine in Park and set parking
brake.
2.
Properly raise and support vehicle.
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this service
procedure. Wear eye protection when removing and
installing bearings and seals.
3.
Remove the left front wheel nuts and wheel.
4.
Remove cotter pins, lower ball joint nuts and A-arms
from the ball joints.
5.
Pull the hub and strut assembly out and pull the
drive-shaft out of the gearcase.
6.
Remove the roller pin from the front prop shaft. Use
the Roller Pin Removal Tool (
PN 2872608
).
7.
Remove bolts securing the bottom of housing to the
skid plate frame. Bolts and fluid drain plug are
accessible through the skid plate.
8.
Remove vent line and disconnect the electrical
connector.
9.
Remove the front gearcase from left side of frame,
pulling both the remaining CV shaft and propshaft
from the gearcase. Replace the circlips on the CV
shaft ends prior to reassembly.
FINAL DRIVE
