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2.6
MAINTENANCE
Hours Calendar Miles (KM)
,
E
Fuel system
100 H
12 M
620 (1000)
Check for leaks at tank cap, lines, fuel pump, filter,
pump, injectors; replace lines every two years
,
E
Fuel filter
100 H
12 M
620 (1000)
Replace yearly
Radiator
(if applicable)
100 H
12 M
620 (1000)
Inspect; clean external surfaces
Cooling hoses
(if applicable)
100 H
12 M
620 (1000)
Inspect for leaks
Engine mounts
100 H
12 M
620 (1000)
Inspect
Exhaust
muffler/pipe
100 H
12 M
620 (1000)
Inspect
,
E
Spark Plug
100 H
12 M
620 (1000)
Inspect; replace as needed
,
E
Ignition Timing
100 H
12 M
620 (1000)
Inspect
Wiring
100 H
12 M
620 (1000)
Inspect for wear, routing, security; apply dielectric
grease to connectors subjected to water, mud, etc.
Clutches
(drive & driven)
100 H
12 M
620 (1000)
Inspect; clean; replace worn parts
Front wheel
bearings
100 H
12 M
1000
(1600)
Inspect; replace as needed
Brake fluid
200 H
24 M
1240
(1000)
Change every two years
ADC fluid
200 H
24 M
1240
(1000)
Change every two years
Spark arrestor
300 H
36 M
1860
(3000)
Clean out
E
Idle Speed
----
Adjust as needed
Toe Adjustment
----
Inspect periodically; adjust when parts are replaced
,
Auxiliary brake
----
Inspect daily, adjust as needed
Headlight aim
----
Adjust as needed
= Perform these procedures more often for vehicles subjected to severe use.
E =
Emission Control System Service (California)
= Have an authorized Polaris Dealer perform these services.
Table 2-1: REQUIRED MAINTENANCE INTERVALS
ITEM
M
AINTENANCE
I
NTERVAL
R
EMARKS
Summary of Contents for 2007 SPORTSMAN 700 X2 EFI
Page 4: ...NOTES ...
Page 20: ...NOTES GENERAL INFORMATION 1 16 ...
Page 27: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe ...
Page 56: ...2 36 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By ...
Page 116: ...NOTES ENGINE 3 60 ...
Page 137: ...4 21 FUEL INJECTION 4 EFI CIRCUIT Power On EFI CIRCUIT Crank Position Sensor ...
Page 138: ...4 22 FUEL INJECTION EFI CIRCUIT Fuel Pump EFI CIRCUIT Throttle Position Sensor ...
Page 140: ...4 24 FUEL INJECTION EFI CIRCUIT Malfunction Indicator Light ...
Page 165: ...5 25 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View ...
Page 168: ...5 28 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views ...
Page 251: ...7 43 FINAL DRIVE 7 Rear Gearcase Exploded View ...
Page 252: ...NOTES FINAL DRIVE 7 44 ...
Page 253: ...TRANSMISSION 8 1 CHAPTER 8 TRANSMISSION 8 SPORTSMAN 8 3 8 18 SPORTSMAN X2 8 19 8 38 ...
Page 254: ...NOTES TRANSMISSION 8 2 ...
Page 256: ...8 4 SPORTSMAN TRANSMISSION TRANSMISSION EXPLODED VIEW Sportsman Transmission ...
Page 273: ...8 21 Sportsman X2 Transmission 8 242 262 262 262 262 262 ...
Page 274: ...8 22 Sportsman X2 Transmission X2 Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1 ...
Page 320: ...NOTES BRAKES 9 30 ...
Page 330: ...10 10 ELECTRICAL SPEEDOMETER TROUBLESHOOTING Test 1 No All Wheel Drive ...
Page 331: ...10 11 ELECTRICAL 10 TEST 2 No Display TEST 3 No Reverse Speed Limit ...
Page 332: ...10 12 ELECTRICAL TEST 4 No AWD Hub Safety Limiter ...
Page 333: ...10 13 ELECTRICAL 10 TEST 5 Reverse Speed Limiter TEST 6 Speed Sensor ...
Page 334: ...10 14 ELECTRICAL TEST 7 No Fuel Gauge TEST 8 Transmission Switch ...
Page 365: ...10 45 ELECTRICAL 10 BASIC WINCH WIRING PRE WIRED MODELS ...
Page 374: ...NOTES ELECTRICAL 10 54 ...
Page 377: ...11 3 800 EFI INTERNATIONAL 11 Exploded View Foot Brake Supply Hand Brake Supply ...
Page 379: ...11 5 800 EFI INTERNATIONAL 11 800 EFI INTERNATIONAL ELECTRICAL Turn Hazard Signal Diagram ...
Page 380: ...NOTES 800 EFI INTERNATIONAL 11 6 ...
Page 386: ...IX 6 ...
Page 387: ...WD 1 WIRE DIAGRAM 2007 SPORTSMAN ACTIVE DESCENT CONTROL ADC WIRE DIAGRAM ...
Page 388: ...WD 3 WIRE DIAGRAM 2007 SPORTSMAN 700 800 EFI WIRE DIAGRAM ...
Page 389: ...WD 4 WIRE DIAGRAM ...
Page 390: ...WD 5 WIRE DIAGRAM 2007 SPORTSMAN 800 X2 EFI WIRE DIAGRAM ...
Page 391: ...WD 6 WIRE DIAGRAM ...
Page 392: ...WD 7 WIRE DIAGRAM 2007 SPORTSMAN 800 EFI INTERNATIONAL WIRE DIAGRAM ...
Page 393: ...WD 8 WIRE DIAGRAM ...