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6.24
CLUTCH SYSTEM
12. Inspect the bearing for wear. Spin the bearing, if the
bearing does not spin smoothly replace as needed. To
remove the bearing, simply press the bearing from the shaft.
13. Inspect the bearing for wear. Spin the bearing, if the
bearing does not spin smoothly replace as needed. To
remove the bearing, simply press the bearing from the shaft.
14. Inspect the cam assembly (helix) bushing for wear. If the
bushing is worn or the shaft does not fit snug into the
bushing, replace the cam assembly (cover).
DRIVEN CLUTCH BUSHING REMOVAL/
INSTALLATION
NOTE:
Special Tool Required: EBS CLUTCH
BUSHING REMOVAL AND INSTALLATION
NOTE: Bushings are installed at the factory using
Loctite
™
609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite
™
from
bushing bore prior to installing new bushing.
Driven Clutch Bushing Removal
1.
Install main puller adapter (Item 8) onto puller.
2.
Install adapter reducer (Item 9).
3.
Using a hand held propane torch, apply heat around outside
of bushing until tiny smoke tailings appear.
4.
Flip sheave over so bushing faces downward and install
onto puller.
5.
Install bushing tool (Item 2).
6.
Install left hand nut (C) and spacer onto puller rod and
tighten by hand. Turn puller barrel for further tension if
needed.
7.
Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
8.
Remove nut (C) (left hand thread) from puller rod and set
aside.
9.
Remove adapters from puller.
10. Remove bushing and removal tool from adapters. Discard
bushing.
Table 6-1:
I
TEM
Q
TY
P
ART
D
ESCRIPTION
P
ART
#
A, B
1
EBS Puller Tool
5132027
C
1
EBS Puller Nut
5132501
D
1
EBS Main Adapter
5132029
E
1
EBS Bushing Removal
Tool Instructions
5132028
Inspect Sheave Surface
Inspect Bushing
--
1
Bushing Replacement Kit
2871226
--
1
Piston Pin Puller
2870386
--
1
Instructions
9915111
Table 6-1:
I
TEM
Q
TY
P
ART
D
ESCRIPTION
P
ART
#
Summary of Contents for 2007 SPORTSMAN 700 X2 EFI
Page 4: ...NOTES ...
Page 20: ...NOTES GENERAL INFORMATION 1 16 ...
Page 27: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe ...
Page 56: ...2 36 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By ...
Page 116: ...NOTES ENGINE 3 60 ...
Page 137: ...4 21 FUEL INJECTION 4 EFI CIRCUIT Power On EFI CIRCUIT Crank Position Sensor ...
Page 138: ...4 22 FUEL INJECTION EFI CIRCUIT Fuel Pump EFI CIRCUIT Throttle Position Sensor ...
Page 140: ...4 24 FUEL INJECTION EFI CIRCUIT Malfunction Indicator Light ...
Page 165: ...5 25 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View ...
Page 168: ...5 28 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views ...
Page 251: ...7 43 FINAL DRIVE 7 Rear Gearcase Exploded View ...
Page 252: ...NOTES FINAL DRIVE 7 44 ...
Page 253: ...TRANSMISSION 8 1 CHAPTER 8 TRANSMISSION 8 SPORTSMAN 8 3 8 18 SPORTSMAN X2 8 19 8 38 ...
Page 254: ...NOTES TRANSMISSION 8 2 ...
Page 256: ...8 4 SPORTSMAN TRANSMISSION TRANSMISSION EXPLODED VIEW Sportsman Transmission ...
Page 273: ...8 21 Sportsman X2 Transmission 8 242 262 262 262 262 262 ...
Page 274: ...8 22 Sportsman X2 Transmission X2 Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1 ...
Page 320: ...NOTES BRAKES 9 30 ...
Page 330: ...10 10 ELECTRICAL SPEEDOMETER TROUBLESHOOTING Test 1 No All Wheel Drive ...
Page 331: ...10 11 ELECTRICAL 10 TEST 2 No Display TEST 3 No Reverse Speed Limit ...
Page 332: ...10 12 ELECTRICAL TEST 4 No AWD Hub Safety Limiter ...
Page 333: ...10 13 ELECTRICAL 10 TEST 5 Reverse Speed Limiter TEST 6 Speed Sensor ...
Page 334: ...10 14 ELECTRICAL TEST 7 No Fuel Gauge TEST 8 Transmission Switch ...
Page 365: ...10 45 ELECTRICAL 10 BASIC WINCH WIRING PRE WIRED MODELS ...
Page 374: ...NOTES ELECTRICAL 10 54 ...
Page 377: ...11 3 800 EFI INTERNATIONAL 11 Exploded View Foot Brake Supply Hand Brake Supply ...
Page 379: ...11 5 800 EFI INTERNATIONAL 11 800 EFI INTERNATIONAL ELECTRICAL Turn Hazard Signal Diagram ...
Page 380: ...NOTES 800 EFI INTERNATIONAL 11 6 ...
Page 386: ...IX 6 ...
Page 387: ...WD 1 WIRE DIAGRAM 2007 SPORTSMAN ACTIVE DESCENT CONTROL ADC WIRE DIAGRAM ...
Page 388: ...WD 3 WIRE DIAGRAM 2007 SPORTSMAN 700 800 EFI WIRE DIAGRAM ...
Page 389: ...WD 4 WIRE DIAGRAM ...
Page 390: ...WD 5 WIRE DIAGRAM 2007 SPORTSMAN 800 X2 EFI WIRE DIAGRAM ...
Page 391: ...WD 6 WIRE DIAGRAM ...
Page 392: ...WD 7 WIRE DIAGRAM 2007 SPORTSMAN 800 EFI INTERNATIONAL WIRE DIAGRAM ...
Page 393: ...WD 8 WIRE DIAGRAM ...