10.13
ELECTRICAL
10
INSTRUMENT CLUSTER
Overview
Introduction
Refer To Illustration 1:
The Polaris ATV Instrument Cluster is powered by battery
voltage (12 VDC) and requires inputs from the engine RPM,
transmission gear, and transmission speed sensor for proper
operation. Two harnesses plug into the cluster head; one from
the transmission speed sensor, and one from the vehicle main
harness. A non-serviceable internal memory battery maintains
odometer and hour meter data when the machine is not running.
The illumination lamp inside the gauge is non-serviceable and
is designed to last for the life of the unit. (A) The speedometer
needle indicates speed from an electronic wheel speed sensor
located on the transmission and the needle also flashes during a
warning condition. The speedometer needle indicates speed in
MPH and KPH.
NOTE: A flashing needle could indicate a hot
engine, low battery warning, or the No. 10 Pin could be
grounded.
(B) The speedometer features numbers in Mile Per
Hour (MPH) and Kilometers Per Hour (KPH). (C) The Rider
Information Center performs a number of functions (See
Illustration 2):
1. Odometer / Tachometer / Trip meter / Hour Meter / Clock
•
Odometer -
records the miles traveled by the ATV.
•
Tachometer -
displays engine RPM. This feature will
also display with the vehicle in motion NOTE: Small
RPM fluctuations from day to day are normal because
of changes in humidity, temperature, and elevation
•
Trip meter -
records the miles traveled by the ATV if
reset before each trip or total miles to 999. To reset the
trip meter, select the trip meter mode. Press and hold
the mode button (override button) until the total
changes to 0. NOTE: In the Rider Information Center,
the trip meter display contains a decimal point, but the
odometer displays without a decimal point.
•
Hour meter -
logs the total hours the engine has been
in operation.
•
Clock -
displays hours and minutes.
2. Programmable Service Interval / Diagnostic Mode
•
Service Interval
- The purpose of the programmable
service interval is to provide the consumer and the
dealer with a convenient way to schedule routine
maintenance. When the ATV leaves the factory, this
feature is set at “50 hours". When the first 50 hours of
engine operation are finished the wrench icon will flash
for 10 seconds each time the ATV is started as a
reminder that ATV maintenance is due. NOTE: To
reset the Service Interval, follow the directions for
“SETTING NEW SERVICE INTERVAL” later in this
chapter.
3. Check Engine Warning Indicator
• The word HOT will display alpha numerically when the
engine is overheating. Do not continue to operate the
ATV if this warning appears. Refer to Chapter 3
“COOLING SYSTEM TROUBLESHOOTING” for
help with diagnosis of overheating.
(A) Needle (also flashes during warning condition)
(B) Speedometer
in MPH/KPH
(C) Rider Information Center
ILL. 1
1
4
2
5
6
7
8
3
9
9
ILL. 2
Summary of Contents for 2007 Sportsman 450 EFI
Page 4: ...NOTES...
Page 20: ...NOTES GENERAL INFORMATION 1 16...
Page 27: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe...
Page 58: ...2 38 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By...
Page 78: ...3 20 ENGINE Cylinder Head Exploded View EH50PL EH50PL A...
Page 114: ...4 2 FUEL SYSTEM...
Page 139: ...4 27 FUEL INJECTION 4 EFI CIRCUIT Fuel Pump EFI CIRCUIT Ignition Coil...
Page 140: ...4 28 FUEL INJECTION EFI CIRCUIT Idle Air Control EFI CIRCUIT Throttle Position Sensor...
Page 142: ...4 30 FUEL INJECTION EFI CIRCUIT Air Temperature Sensor EFI CIRCUIT Malfunction Indicator Light...
Page 156: ...4 44 CARBURETOR SPORTSMAN 450 FUEL TANK FUEL DELIVERY SYSTEM Fuel System Exploded View...
Page 185: ...5 25 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View...
Page 188: ...5 28 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views...
Page 268: ...NOTES FINAL DRIVE 7 40...
Page 270: ...8 2 GENERAL INFORMATION TRANSMISSION GENERAL Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1...
Page 276: ...8 8 GENERAL INFORMATION 242 262 262 262 262 262...
Page 318: ...NOTES BRAKES 9 30...
Page 337: ...10 19 ELECTRICAL 10 ALL WHEEL DRIVE AND SPEEDOMETER TROUBLESHOOTING TEST 1 No All Wheel Drive...
Page 338: ...10 20 ELECTRICAL TEST 2 No Speedometer Display TEST 3 No Reverse Speed Limit...
Page 339: ...10 21 ELECTRICAL 10 TEST 4 No AWD Hub Safety Limit...
Page 341: ...10 23 ELECTRICAL 10 TEST 7 Fuel Gauge Display Not Working TEST 8 Shift Indicator Not Working...
Page 347: ...10 29 ELECTRICAL 10 Components of EFI Alternator and DC CDI Ignition System...
Page 348: ...10 30 ELECTRICAL EFI Ignition System Testing Flow Chart...
Page 353: ...10 35 ELECTRICAL 10 PDM...
Page 363: ...10 45 ELECTRICAL 10 Starter Lockout Diagram EFI Starter Lockout Diagram Sportsman 450...
Page 369: ...10 51 ELECTRICAL 10 BASIC WINCH WIRING Pre wired Models...
Page 370: ...10 52 ELECTRICAL TROUBLESHOOTING DIAGRAMS Power On EFI Start Circuit EFI To ECU Pin 12...
Page 371: ...10 53 ELECTRICAL 10 Ignition Coil EFI Fuel Pump EFI...
Page 372: ...10 54 ELECTRICAL Fan EFI Charging System EFI...
Page 373: ...10 55 ELECTRICAL 10 All Wheel Drive EFI Transmission Switch EFI...
Page 374: ...10 56 ELECTRICAL Reverse Override EFI Differential Solenoid X2...
Page 383: ...11 3 500 EFI INTERNATIONAL QUADRICYCLE 11 Exploded View Foot Brake Supply Hand Brake Supply...
Page 392: ...IX 6...
Page 393: ...WD 1 WIRE DIAGRAM 2007 SPORTSMAN ACTIVE DESCENT CONTROL ADC WIRE DIAGRAM...
Page 394: ...WD 2 WIRE DIAGRAM INTENTIONAL BLANK PAGE...
Page 395: ...WD 3 WIRE DIAGRAM 2007 SPORTSMAN 450 WIRE DIAGRAM...
Page 396: ...WD 4 WIRE DIAGRAM...
Page 397: ...WD 5 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI STANDARD WIRE DIAGRAM...
Page 398: ...WD 6 WIRE DIAGRAM...
Page 399: ...WD 7 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI DELUXE WIRE DIAGRAM...
Page 400: ...WD 8 WIRE DIAGRAM...
Page 401: ...WD 9 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI INTERNATIONAL WIRE DIAGRAM...
Page 402: ...WD 10 WIRE DIAGRAM...
Page 403: ...WD 11 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 WIRE DIAGRAM...
Page 404: ...WD 12 WIRE DIAGRAM...
Page 405: ...WD 13 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 QUADRICYCLE WIRE DIAGRAM...
Page 406: ...WD 14 WIRE DIAGRAM...