
105
Maintenance
Periodic Maintenance Chart
X
Perform these procedures more often for vehicles subjected to severe use
E
Emission-Related Service
Q
Have an authorized Polaris dealer perform these services
z
Use Polaris Premium All Season Grease
Item
Maintenance Interval
(whichever comes first)
Remarks
See
Page
Hours Calendar
Fuel Used
in gallons (liters)
Clutch springs
60
12 M
104 (400)
Check spring length (see dealer)
--
Cam chain tensioner
60
12 M
104 (400)
Check ratchet teeth for wear
--
Coolant system
90
12 M
156 (600)
Pressure test system annually
--
X
Cooling system hoses
90
12 M
156 (600)
Inspect
--
Radiator
90
12 M
156 (600)
Inspect; clean external surface;
change coolant every 2 years
--
Q
E
Fuel system
90
12 M
156 (600)
Check for leaks at tank cap, lines,
fuel valve, filter, carburetor;
replace lines every two years
--
E
Cylinder and piston
90
--
156 (600)
Inspect; measure; replace as
needed
--
Piston pin circlip groove
90
--
156 (600)
Visual inspection for wear
--
Summary of Contents for 2007 Outlaw 525
Page 1: ......
Page 2: ......
Page 4: ...1 Visit us at www polarisindustries com...
Page 53: ...50 Features and Controls Start Button Engine Stop Switch Main Key Switch...
Page 215: ...212 Maintenance Log DATE SERVICE INTERVAL HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 60 90...
Page 216: ...213 Maintenance Log DATE SERVICE INTERVAL HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...
Page 217: ...214 Maintenance Log DATE SERVICE INTERVAL HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...