Polaris 2005 Sportsman MV7, Service Manual

Page: 30 / 312

MAINTENANCE
2.12
TRANSMISSION LUBRICATION
The transmission lubricant level should be checked
and changed in accordance with the maintenance
schedule.
G
Be sure the vehicle is level before proceeding.
G
Check vent hose to be sure it is not kinked or
obstructed.
G
Follow instructions to check / change transmission
lubricant.
To check the level:
1. Remove fill plug from the back of the transmission
and visually inspect the oil level. Level is correct
when it reaches the bottom of the fill hole as
shown at below.
NOTE: The drain and fill plug use a 5/16” hex for
removal and installation.
To change lubricant:
1. Remove transmission drain plug to drain the oil.
Catch and discard used oil properly.
2. Clean and reinstall the drain plug. Torque to
specification.
3. Remove fill plug.
4. Add 15 oz. (450 ml) of Polaris AGL Gearcase
Lubricant or fill to top of the fill plug hole threads.
5. Check for leaks.
6. Reinstall fill plug and torque to 14 ft.lbs. (19 Nm).
TRANSMISSION SPECIFICATIONS
Specified Lubricant:
Polaris AGL Gearcase Lubricant
(PN 2873603) (gal.) (PN 2873602) (12oz.)
Capacity: 15 oz. (450 ml)
Drain Plug / Fill Plug Torque:
14 ft. lbs. (19 Nm)
View From Back
Fill Plug
Drain Plug
Transmission Fill Plug (5/16” Hex)
Fill to the Bottom of Fill Plug Hole Threads
Proper Oil Level