Polaris 2005 Sportsman MV7, Service Manual

Page: 206 / 312

FINAL DRIVE
7.20
11. Remove both lower control arm bolts.
12. Remove bearing carrier.
REAR HUB INSTALLATION
1. Insert bearing carrier on drive shaft.
2. Align bottom of carrier housing and lower control
arm. Grease and slide lower control arm
bushings into place, securing corner housing.
Install upper and lower bolts
Lower Control Arm Bolt Torque:
40 ft. lbs. (54 Nm)
Upper Control Arm Bolt Torque:
35 ft. lbs. (48 Nm)
3. Install and torque both lower control arm bolts.
4. Lift bearing carrier until top aligns with upper
control arm. Install and torque upper control arm
bolt and torque to specification.
Rear Hub Nut Torque:
80 ft. lbs. (109 Nm)
Rear Wheel Nut Torque
27 ft. lbs. (37 Nm)
5. Pull drive shaft outward and install hub onto
driveshaft splines.
6. Install cone washers with domed side facing
outward.
7. Install retainer nut, wheel and wheel nuts.
8. Remove jackstand and torque axle nut and wheel
nuts.
9. Install a new cotter pin. Tighten nut slightly to
align holes if required.
10. Install hub cap.