ENGINE
3.51
(PU--45838
). Torque to 22
±
2 ft. lbs.(30
±
3 Nm).
I
PU--45838
J
Balance Shaft Gear Bolt Torque:
22
±
2 ft.lbs. (30
±
3 Nm)
26. Use the Cam Gear Alignment Tool (
PU--45497--2
)
to align the teeth of the cam gear (M). Install the
cam gear (M) (with the Cam Gear Alignment Tool
still in place) onto the camshaft. The timing marks
on the camshaft gear should align with the
keyway on the balance shaft gear.
PU--45497--2
M
NOTE:
If the timing mark on the camshaft gear does
not align properly, remove the camshaft gear and tool.
Use the Cam Spanner Wrench (
PU--45498
) to rotate
the cam to the proper position.
NOTE:
Cam Spanner Wrench (
PU--45498
) is only
needed to rotate the camshaft when the entire valve
train is assembled.
PU--45498
27. Reinstall the camshaft gear; so the timing marks
are properly aligned. Install the washer and bolt.
Torque to 22
±
2 ft. lbs.(30
±
3 Nm).
NOTE:
Be sure all of the timing marks are properly
aligned.
Timing Marks
K
M
N
Water Pump Gear
Timing Marks
Timing Marks
Counterbalance Gear and Camshaft
Gear Bolt Torque:
22
±
2 ft. lbs. (30
±
3 Nm)
GEAR/STATOR HOUSING SEAL REPLACEMENT
IMPORTANT:
Due
to
seal
design
and
construction, these seals MUST be installed dry
Summary of Contents for 2005 Sportsman MV7
Page 58: ...MAINTENANCE 2 40 MAINTENANCE SCHEDULE Service Date Hours Miles Service Performed Serviced By...
Page 134: ...FUEL SYSTEM CARBURETION 4 16 NOTES...
Page 158: ...BODY STEERING SUSPENSION 5 24 NOTES...
Page 256: ...BRAKES 9 24 NOTES...
Page 302: ...ELECTRICAL 10 46 NOTES...
Page 303: ...ELECTRICAL WIRING DIAGRAM 2005 SPORTSMAN MV7 CIVILIAN VERSION...
Page 304: ...ELECTRICAL WIRING DIAGRAM 2005 SPORTSMAN MV7 CIVILIAN VERSION...
