Polaris 2004-2005 Sportsman 6x6, Service Manual

Page: 251 / 289

ELECTRICAL
10.23
INSTRUMENT CLUSTER
REMOVAL
1. Remove the three screws that secure the
headlight pod cover and disconnect the wire
connectors from the instrument cluster.
2. Push the instrument cluster out from the backside
of the pod, while securely holding the pod.
Bezel
Instrument Cluster
Pod
Push Instrument
Cluster Outward
Rubber Mount
NOTE : Do not remove the rubber grommet in the pod.
Only remove the rubber grommet if necessary.
INSTRUMENT CLUSTER
INSTALLATION
NOTE : Do not allow alcohol or petroleum products to
come in contact with the instrument cluster lens.
1. Spray a soap and water mixture onto the outer
surface area of the instrument cluster. This will
help the instrument cluster slide into the pod
assembly more
easily.
2. Be sure the rubber grommet inside the pod is fully
installed and that the indexing key is in the
headlight pod keyway.
Align Index Points
3. Hold the pod assembly securely and insert the
instrument cluster into the pod assembly. Twist
the instrument cluster gently in a clockwise
motion to properly seat the instrument cluster into
the pod assembly. Apply pressure on the bezel
while pressing down on the instrument cluster.