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6

Troubleshooting Tip! 

A good way to isolate the problem is to remove the

couplings from the insulated tubing attached to the reservoir. To do this simply
turn off the unit, pull off (or cut off) the couplings, place the end of the tubes
over a sink and then turn the system on. If water flows freely, there is an
obstruction in the coupling, vest, head cap, wrap, blanket, seat, or bladder.
Couplings can become blocked with minerals, hair, etc. Use a paper clip to clear
the blockage. A new coupling may be necessary. To reattach the couplings
simply cut the tubing back to unused tubing and push the coupling back into the
tube. See coupling pictures on page 1.

If water IS flowing out the top water return tube:

• Make sure the reservoir is filled with ice. Note the line inside the cooling reservoir.
• Ensure that the temperature control knob is turned to maximum cold (“COLDEST”)
• If the Chiller System has been purchased, check the chiller for proper operation.

Refer to the chiller manual.

If the unit is leaking at the connections:

If a leak exists, turn off the unit.  Disconnect and reconnect the couplings, make
sure both sides are clicked in properly.  When connecting tabbed couplings ensure
that the release platform on the female coupling is pressed down prior to insertion.
If the couplings have been replaced be sure the tubing was cut back to unused
tubing before inserting the barbs. 

NOTE: Couplings have rubber “O” rings that can become worn and dysfunctional.

Replacement couplings may need to be purchased from Polar Products. 

Also available from Polar Products CoolOR

®

line: 

(Note: vests weigh 
3 lbs to 6 lbs 
depending on size 
and style) 

Non-Tethered 

Cooling Vests 

and Cooling 

Neck Wraps

Summary of Contents for Cool Flow

Page 1: ...Cool Flow CoolOR PERSONAL COOLING SYSTEMS I N S T R U C T I O N S POLAR PRODUCTS 800 763 8423 polarproducts com...

Page 2: ...using and operating the Polar Cool Flow or CoolOR cooling system Note Each Polar Cool Flow or CoolOR system has been fully tested in the factory with a distilled water and alcohol solution There will...

Page 3: ...ocked together Breakaway couplings are simply pushed together e The temperature ow control valve will be located on the cooling reservoir or with a separate attachment depending on your system If it i...

Page 4: ...ollow all Instructions Cautions and Warnings on this page the Cool Flow and CoolOR instructions in this manual the chiller instructions and the instructions on the product s before operating this syst...

Page 5: ...mperature between 40 degrees F and 70 degrees F Then press the set button again The screen will switch back to display the current water temperature To help the cooling process add ice to the water in...

Page 6: ...p wrap blanket seat or bladder is always stored in a clean dry environment with good ventilation Care of system Once every two weeks and prior to extended storage pour 16 ounces of Isopropyl Alcohol r...

Page 7: ...r level in the cooling reservoir Con rm that the pump is completely submerged in the water Check for kinks Ensure there are no kinks in the hoses insulated tubing or vest head cap wrap blanket seat or...

Page 8: ...h ice Note the line inside the cooling reservoir Ensure that the temperature control knob is turned to maximum cold COLDEST If the Chiller System has been purchased check the chiller for proper operat...

Page 9: ...ounter a problem with your Cool Flow or CoolOR System please call Polar s Customer Service Department at 1 800 763 8423 to obtain a Returned Goods Authorization number RGA To obtain warranty service o...

Page 10: ...mbroider your name on any of our vests Call Polar for details Cooling reservoir size and number of systems 13 quart one 1 or two 2 person system 15 quart one 1 or two 2 person system 19 quart one 1 th...

Page 11: ...ry quick disconnect female coupling with plastic tab See coupling pictures on page 8 for reference Available accessories and replacement parts Pumps tube insulation and all other components are availa...

Page 12: ...800 763 8423 polarproducts com POLAR PRODUCTS 3380 Cavalier Trail Stow OH 44224...

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