PMC PHX-2 Electrical Diagrams Download Page 1 | Manualshive

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PMC PHX-2 Electrical Diagrams Download Page 1

PH/PHX-2

Proportioner

For Professional Use Only

Not approved for use in European

explosive atmosphere locations

Electrical Diagrams

Ref. # MN-04011

Revision 4.0

May 2, 2016

Polyurethane Machinery Corp.

Corporate

: 1 Komo Dr, Lakewood, NJ 08701

Manufacturing

: 2 Komo Dr, Lakewood, NJ 08701

Phone

: 732-415-4400

Fax

: 732-364-4025

URL:

http://www.polymac-usa.com

Before installing the PH Series Proportioner and start-up, carefully
read all the technical and safety documentation included in this
manual. Pay special attention to the information in order to know and
understand the operation and the conditions of use of the PH Series
Proportioner. All of the information is aimed at improving user safety
and avoiding possible breakdowns from the incorrect use of the PH
Series Proportioner.

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Summary of Contents for PHX-2

Page 1: ...732 415 4400 Fax 732 364 4025 URL http www polymac usa com Before installing the PH Series Proportioner and start up carefully read all the technical and safety documentation included in this manual Pay special attention to the information in order to know and understand the operation and the conditions of use of the PH Series Proportioner All of the information is aimed at improving user safety a...

Page 2: ...ming Power 16 Heater Circuit 17 Motor Circuit 18 24 VDC Power Circuit 19 Pump Circuit 20 Pressure Balance Control Circuit 21 220 VAC 3 PHASE 22 Component Identification 22 Front Panel 22 Bottom Plate 24 Point to Point Diagrams 27 Incoming Power 27 Heater Circuit 28 Motor Circuit 29 24 VDC Power Circuit 30 Pump Circuit 31 Pressure Balance Control Circuit 32 Ladder Diagrams 33 Incoming Power 33 Heat...

Page 3: ...iagrams 44 Incoming Power 44 Heater Circuit 45 Motor Circuit 46 24 VDC Power Circuit 47 Pump Circuit 48 Pressure Balance Control Circuit 49 Ladder Diagrams 50 Incoming Power 50 Heater Circuit 51 Motor Circuit 52 24 VDC Power Circuit 53 Pump Circuit 54 Pressure Balance Control Circuit 55 ...

Page 4: ... Warranty does not cover any Product if the Original Invoice appears to have been modified or altered or when the serial number on the Product appears to have been altered or defaced Product Maintenance It is the Customer s responsibility to maintain the Product properly See your maintenance schedule and owner s manual for details The Warranty does not cover an improperly maintained Product Non PM...

Page 5: ...cts Repaired or Replaced under Warranty Following the repair or replacement of a Product covered by this Warranty such Product will continue to be subject to the original Warranty for the remainder of original Warranty Period or for three 3 months from the repair or replacement date whichever is longer No Rights Implied Nothing in the sale lease or rental of any Product by PMC shall be construed t...

Page 6: ...rocedures By following the instructions and recommendations contained herein you will reduce the potential risk of accidents in the installation use or maintenance of the PH Series Console You will also provide a better opportunity for increased output incident free operation for a longer time and the possibility of detecting and resolving problems fast and simply Keep this Operations Manual for f...

Page 7: ...his includes but is not limited to the use of protective goggles gloves shoes and safety clothing and breathing equipment Utiliser une protection appropriée utilisation d entretien ou d être présents dans la région où le matériel fonctionne Cela inclut mais n est pas limité à l utilisation de lunettes de protection gants chaussures et vêtements de sécurité et un équipement respiratoire The equipme...

Page 8: ...5 220 VAC 1 Phase Component Identification Front Panel ...

Page 9: ...WITCH RED 11 2 EL 134 LIGHT SWITCH EL 135 GREEN LENS ON 12 2 EL 134 LIGHT HOUSING EL 138 AMBER LENS LEFT ARROW 13 1 EL 130 CODING ADAPTER 14 1 EL 128 R SELECTOR SWITCH 3 POS RED 15 1 EL 159 H TEMPERATURE CONTROLLER HOSE 16 2 El 159 HTR TEMPERATURE CONTROLLER PRE HTR 17 6 EL 131 R LIGHT UNIT RED 24VDC 18 2 EL 131 W LIGHT UNIT WHITE 24VDC 19 2 EL 131 G LIGHT UNIT GRN 24VDC 20 1 EL 132 G GREEN LIGHT ...

Page 10: ...220 VAC 1 Phase 7 Bottom Plate ...

Page 11: ...220 VAC 1 Phase 8 ...

Page 12: ...6MM GROUND 8 2 EL 143 TERMINAL BLOCK 16MM 9 6 EL 141 TERMINAL BLOCK 10 2MM 10 4 EL 188 BREAKER 32A 2 POLE 12 1 EL 144 TERMINAL BLOCK 5 2MM GRND 13 19 EL 140 TERMINAL BLOCK 5 2MM 14 2 EL 160 SS RELAY 24VDC 2A 15 1 EL 119 CONTACTOR 25A 24VDC COIL 16 1 EL 155 RELAY SOCKET 17 1 EL 154 LATCHING RELAY 24VDC 18 1 EL 119 CONTACTOR 25A 24VDC COIL 19 1 EL 122 POWER SUPPLY 2 5A 230VAC 24VDC 20 2 EL 34 RELAY ...

Page 13: ...220 VAC 1 Phase 10 Point to Point Diagrams Incoming Power ...

Page 14: ...220 VAC 1 Phase 11 Heater Circuit ...

Page 15: ...220 VAC 1 Phase 12 Motor Circuit ...

Page 16: ...220 VAC 1 Phase 13 24 VDC Power Circuit ...

Page 17: ...220 VAC 1 Phase 14 Pump Circuit ...

Page 18: ...220 VAC 1 Phase 15 Pressure Balance Control Circuit See 24VDC Power Circuit Pg 13 ...

Page 19: ... 1 Phase 16 Ladder Diagrams Incoming Power 1 2 MAIN DISCONNECT 3 4 5 6 7 8 L1 L2 2 1 CB1 3 4 2 1 CB2 3 4 2 1 CB3 3 4 2 1 CB4 3 4 2 1 CB5 3 4 X2 X1 MAIN POWER LIGHT G L1 L1 L2 L2 2 3 4 1 4 2 3 1 4 2 3 1 3 1 4 2 ...

Page 20: ...2 5 6 9 10 HOSE TEMPERATURE CONTROLLER 1 2 5 6 9 10 T1 L1 M1 24 21 MCR 200 CB 2 1 CB5 2 1 CB3 2 1 CB2 2 1 CB1 3 4 3 4 107 107 52 200 52 52 5 7 9 11 15 14 15A 15 14 5 7 5 7 8 6 9 11 12 10 13 14 15 9 11 14 15A 21 20 18A 19 18 19 18 19 18 18A 19 18 TC TC TC CONTACT TRANSFORMER TERMINAL STRIP A2 A1 SSR3 36 37 37 36 36 37 3 4 A HTR SWITCH 31 A2 A1 SSR1 30 32 3 4 R HTR SWITCH 34 A2 A1 SSR2 33 35 3 4 HOS...

Page 21: ...220 VAC 1 Phase 18 Motor Circuit 2 1 CB4 3 4 T1 L1 CONTACTS T2 L2 T3 L3 MOTOR A2 A1 COIL 107 4 3 MOTOR POWER 200 M2 CONTACTOR P1 P2 T3 T8 T2 T4 T5 L1 L2 MOTOR WIRING CONFIGURATION 107 39 200 16 17 T1 T2 ...

Page 22: ...2 A1 COIL 14 11 CONTACT X2 X1 CONTROL POWER R 4 3 MOTOR POWER X2 X1 MOTOR POWER R 4 3 HOSE HTR 4 3 R HTR 4 3 A HTR X2 X1 HOSE HTR G X2 X1 R HTR G X2 X1 A HTR G 100 100 100 107 107 107 107 200 102 107 107 107 101 101 200 200 200 200 200 101 107 200 MCR 107 200 PUMP CIRCUIT 200 200 200 See Pump Circuit Pg 20 ...

Page 23: ... NORMAL PROX X2 X1 CYCLE COUNTER G 4 3 CYCLE COUNTER SWITCH 107 107 107 107 107 107 107 200 200 200 200 200 200 200 200 200 200 200 200 200 107 55 55 56 56 58 58 58 58 58 58 68 68 68 61 62 62 61 59 59 59 59 59 59 59 59 67 67 67 13 11 12 58 58 200 200 68 57 56 56 57 57 107 200 200 58 1 CR A PRESSURE SWITCH R PRESSURE SWITCH 200 See Pressure Balance Control Circuit Pg 21 for complete 1 CR wire conne...

Page 24: ...2 Q3 24V 2 3 5 6 I2 I3 I4 I5 I6 I1 A2 A1 COIL I7 I8 0V A R CONTROL UNIT 1 CR ROTARY SWITCH PRESSURE TRANSDUCER PRESSURE TRANSDUCER 100 100 100 100 I4 I2 I1 I5 I7 I8 100 100 200 200 200 200 200 200 200 Q1 1 Q4 1 Q2 1 Q3 1 16 200 100 I6 200 A PRESS R PRESS 55 56 107 PUMP CIRCUIT 107 55 55 56 56 Q1 2 56 200 100 See Pump Circuit Pg 20 ...

Page 25: ...220 VAC 3 Phase 22 220 VAC 3 Phase Component Identification Front Panel ...

Page 26: ...34 LIGHT HOUSING EL 135 GREEN LENS ON 12 2 EL 134 LIGHT SWITCH EL 138 AMBER LENS LEFT ARROW 13 1 EL 130 CODING ADAPTER 14 1 EL 128 R SELECTOR SWITCH 3 POS RED 15 1 EL 159 H TEMPERATURE CONTROLLER HOSE 16 2 El 159 HTR TEMPERATURE CONTROLLER PRE HTR 17 6 EL 131 R LIGHT UNIT RED 24VDC 18 2 EL 131 W LIGHT UNIT WHITE 24VDC 19 2 EL 131 G LIGHT UNIT GRN 24VDC 20 1 EL 132 G GREEN LIGHT UNIT 21 3 EL 133 NC...

Page 27: ...220 VAC 3 Phase 24 Bottom Plate ...

Page 28: ...220 VAC 3 Phase 25 ...

Page 29: ...L BLOCK 16MM 9 6 EL 141 TERMINAL BLOCK 10 2MM 10 1 EL 162 CIRCUIT BREAKER 20A 3 POLE 11 3 EL 188 BREAKER 32A 2 POLE 12 1 EL 144 TERMINAL BLOCK 5 2MM GRND 13 19 EL 140 TERMINAL BLOCK 5 2MM 14 2 EL 160 SS RELAY 24VDC 2A 15 1 EL 119 CONTACTOR 25A 24VDC COIL 16 1 EL 155 RELAY SOCKET 17 1 EL 154 LATCHING RELAY 24VDC 18 1 EL 119 CONTACTOR 25A 24VDC COIL 19 1 EL 122 POWER SUPPLY 2 5A 230VAC 24VDC 20 2 EL...

Page 30: ...220 VAC 3 Phase 27 Point to Point Diagrams Incoming Power ...

Page 31: ...220 VAC 3 Phase 28 Heater Circuit ...

Page 32: ...220 VAC 3 Phase 29 Motor Circuit ...

Page 33: ...220 VAC 3 Phase 30 24 VDC Power Circuit ...

Page 34: ...220 VAC 3 Phase 31 Pump Circuit ...

Page 35: ...220 VAC 3 Phase 32 Pressure Balance Control Circuit See 24 VDC Power Circuit Pg 30 ...

Page 36: ... 3 Phase 33 Ladder Diagrams Incoming Power 1 2 MAIN DISCONNECT 3 4 5 6 L1 L2 L3 2 1 CB1 3 4 2 1 CB2 3 4 2 1 CB3 3 4 2 1 CB4 3 4 5 6 2 1 CB5 3 4 L1 L2 L3 1 2 3 3 2 3 1 2 1 2 3 1 X2 X1 MAIN POWER LIGHT R 1 2 1 2 ...

Page 37: ...2 5 6 9 10 HOSE TEMPERATURE CONTROLLER 1 2 5 6 9 10 T1 L1 M1 24 21 MCR 200 CB 2 1 CB5 2 1 CB3 2 1 CB2 2 1 CB1 3 4 3 4 107 107 52 200 52 52 5 7 9 11 15 14 15A 15 14 5 7 5 7 8 6 9 11 12 10 13 14 15 9 11 14 15A 21 20 18A 19 18 19 18 19 18 18A 19 18 TC TC TC CONTACT TRANSFORMER TERMINAL STRIP A2 A1 SSR3 36 37 37 36 36 37 3 4 A HTR SWITCH 31 A2 A1 SSR1 30 32 3 4 R HTR SWITCH 34 A2 A1 SSR2 33 35 3 4 HOS...

Page 38: ...r Circuit 2 1 CB4 3 4 5 6 T1 L1 CONTACTS T2 L2 T3 L3 A2 A1 COIL 107 4 3 MOTOR POWER 200 M 95 96 NC T7 T8 T9 T2 T1 T3 T4 T5 T6 L1 L2 L3 MOTOR WIRE CONFIGURATION M2 CONTACTOR OVERLOAD 107 39 39A 200 16 17 17A T1 T2 T3 L1 L2 L3 ...

Page 39: ...2 A1 COIL 14 11 CONTACT X2 X1 CONTROL POWER R 4 3 MOTOR POWER X2 X1 MOTOR POWER R 4 3 HOSE HTR 4 3 R HTR 4 3 A HTR X2 X1 HOSE HTR G X2 X1 R HTR G X2 X1 A HTR G 100 100 100 107 107 107 107 200 102 107 107 107 101 101 200 200 200 200 200 101 107 200 MCR 107 200 PUMP CIRCUIT 200 200 200 See Pump Circuit Pg 37 ...

Page 40: ... NORMAL PROX X2 X1 CYCLE COUNTER G 4 3 CYCLE COUNTER SWITCH 107 107 107 107 107 107 107 200 200 200 200 200 200 200 200 200 200 200 200 200 107 55 55 56 56 58 58 58 58 58 58 68 68 68 61 62 62 61 59 59 59 59 59 59 59 59 67 67 67 13 11 12 58 58 200 200 68 57 56 56 57 57 107 200 200 58 1 CR A PRESSURE SWITCH R PRESSURE SWITCH 200 See Pressure Balance Control Circuit Pg 38 for complete 1 CR wire conne...

Page 41: ...2 Q3 24V 2 3 5 6 I2 I3 I4 I5 I6 I1 A2 A1 COIL I7 I8 0V A R CONTROL UNIT 1 CR ROTARY SWITCH PRESSURE TRANSDUCER PRESSURE TRANSDUCER 100 100 100 100 I4 I2 I1 I5 I7 I8 100 100 200 200 200 200 200 200 200 Q1 1 Q4 1 Q2 1 Q3 1 16 200 100 I6 200 A PRESS R PRESS 55 56 107 PUMP CIRCUIT 107 55 55 56 56 Q1 2 56 200 100 See Pump Circuit Pg 37 ...

Page 42: ...400 VAC 39 400 VAC Component Identification Front Panel ...

Page 43: ...IGHT HOUSING EL 135 GREEN LENS ON 12 2 EL 134 LIGHT SWITCH EL 138 AMBER LENS LEFT ARROW 13 1 EL 130 CODING ADAPTER 14 1 EL 128 R SELECTOR SWITCH 3 POS RED 15 1 EL 159 H TEMPERATURE CONTROLLER HOSE 16 2 El 159 HTR TEMPERATURE CONTROLLER PRE HTR 17 6 EL 131 R LIGHT UNIT RED 24VDC 18 2 EL 131 W LIGHT UNIT WHITE 24VDC 19 2 EL 131 G LIGHT UNIT GRN 24VDC 20 1 EL 132 G GREEN LIGHT UNIT 21 3 EL 133 NC CON...

Page 44: ...400 VAC 41 Bottom Plate ...

Page 45: ...400 VAC 42 ...

Page 46: ...6MM 9 5 EL 141 TERMINAL BLOCK 10 2MM 10 1 EL 162 CIRCUIT BREAKER 20A 3 POLE 11 3 EL 191 CIRCUIT BREAKER 32A 1 POLE 12 1 EL 144 TERMINAL BLOCK 5 2MM GRND 13 19 EL 140 TERMINAL BLOCK 5 2MM 14 2 EL 160 SS RELAY 24VDC 2A 15 1 EL 119 CONTACTOR 25A 24VDC COIL 16 1 EL 155 RELAY SOCKET 17 1 EL 154 LATCHING RELAY 24VDC 18 1 EL 119 CONTACTOR 25A 24VDC COIL 19 1 EL 122 POWER SUPPLY 2 5A 230VAC 24VDC 20 2 EL ...

Page 47: ...400 VAC 44 Point to Point Diagrams Incoming Power See Heater Circuit Pg 45 ...

Page 48: ...400 VAC 45 Heater Circuit See Incoming Power Pg 44 ...

Page 49: ...400 VAC 46 Motor Circuit ...

Page 50: ...400 VAC 47 24 VDC Power Circuit ...

Page 51: ...400 VAC 48 Pump Circuit ...

Page 52: ...400 VAC 49 Pressure Balance Control Circuit See 24 VDC Power Circuit Pg 47 ...

Page 53: ...50 Ladder Diagrams Incoming Power 1 2 MAIN DISCONNECT 3 4 5 6 L1 L2 L3 2 1 CB1 2 1 CB4 3 4 5 6 L1 L2 L3 2 1 CB2 2 1 CB3 2 1 CB5 N X1 X2 MAIN POWER G 1 2 3 1 1 2 3 1 2 3 3 HEATER CIRCUIT See Heater Circuit Pg 51 ...

Page 54: ...3 2 1 CB2 2 1 CB1 107 107 52 200 15 15 21 TC TC TC T1 L1 SSR1 A HTR L2 T2 SSR2 R HTR 7 N 11 N N VOLT R 15A 15A 24 21 CONTACT 6 8 7 10 12 11 15 13 18A 18 18 18 18 N N N N N N 20 52 52 INRUSH CURRENT LIMITER N N 18A X1 X2 MAIN POWER G L1 POWER CIRCUIT MCR TRANSFORMER TERMINAL STRIP A2 A1 SSR3 36 37 37 36 36 37 3 4 A HTR SWITCH 31 A2 A1 SSR1 30 32 3 4 R HTR SWITCH 34 A2 A1 SSR2 33 35 3 4 HOSE HTR SWI...

Page 55: ...rcuit 2 1 CB4 3 4 5 6 T1 L1 CONTACTS T2 L2 T3 L3 A2 A1 COIL 107 4 3 MOTOR POWER 200 M 95 96 NC T7 T8 T9 T2 T1 T3 T4 T5 T6 L1 L2 L3 MOTOR WIRE CONFIGURATION M2 CONTACTOR OVERLOAD 107 39 39A 200 16 17 17A T1 T2 T3 L1 L2 L3 ...

Page 56: ... COIL 14 11 CONTACT X2 X1 CONTROL POWER R 4 3 MOTOR POWER X2 X1 MOTOR POWER R 4 3 HOSE HTR 4 3 R HTR 4 3 A HTR X2 X1 HOSE HTR G X2 X1 R HTR G X2 X1 A HTR G 100 100 100 107 107 107 107 200 102 107 107 107 101 101 200 200 200 200 200 101 107 200 MCR 107 200 PUMP CIRCUIT 200 200 200 See Pump Circuit Pg 54 ...

Page 57: ...MAL PROX X2 X1 CYCLE COUNTER G 4 3 CYCLE COUNTER SWITCH 107 107 107 107 107 107 107 200 200 200 200 200 200 200 200 200 200 200 200 200 107 55 55 56 56 58 58 58 58 58 58 68 68 68 61 62 62 61 59 59 59 59 59 59 59 59 67 67 67 13 11 12 58 58 200 200 68 57 56 56 57 57 107 200 200 58 1 CR A PRESSURE SWITCH R PRESSURE SWITCH 200 See Pressure Balance Control Circuit Pg 55 for complete 1 CR wire connectio...

Page 58: ... 24V 2 3 5 6 I2 I3 I4 I5 I6 I1 A2 A1 COIL I7 I8 0V A R CONTROL UNIT 1 CR ROTARY SWITCH PRESSURE TRANSDUCER PRESSURE TRANSDUCER 100 100 100 100 I4 I2 I1 I5 I7 I8 100 100 200 200 200 200 200 200 200 Q1 1 Q4 1 Q2 1 Q3 1 16 200 100 I6 200 A PRESS R PRESS 55 56 107 PUMP CIRCUIT 107 55 55 56 56 Q1 2 56 200 100 See Pump Circuit Pg 54 ...

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