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If any of alarms is to be reported AL2, AL3 – 
set parameter for “6” 

12.15

 

 MIXER CONNECTION 

 

During  assembly  works  for  mixer 
servomotor  pay  attention  not  to 
overheat  the  boiler.  This  may 
happen  when  there  is  a  limited 
flow of water from the boiler. It is 
recommended 

to 

check 

the 

location  of  valve  in  maximum 
opening  before  starting  work,  to 
ascertain  heat  acceptance  from 
the boiler by opening the valve to 
maximum. 

The 

controller 

cooperates 

only 

with 

servomotors  of  mixing  valves  equipped  with 
end  switchers.  Using  other  servomotors  is 
forbidden. Servomotors with full circle scope 
of 30 to 255s can be used. 
Connecting mixer description: 

-

 

Connect mixer temperature sensor 

-

 

Connect electrical mixer pump 

-

 

Activate  the  controller  and  select  in 

service menu proper 

mixer service

  

MENU

 

 

SERVICE  SETTINGS 

    Mixer  1 

settings 

 

Set  in  mixer  service  settings  proper  time  of 

valve  opening

 

(time  should  be  written  on 

data plate of servomotor, i.e. 120s). 

-

 

Connect  electrical  power  of  the 

controller  and  activate  it  so  the  mixer 
pump is working, 
-

 

Choose  the  direction  in  which 

servomotor  opens  and  closes.  To  do  so, 
switch  the  button  to  manual  control  and 
find  position  in  which  temperature  in 
mixer circuit is maximal (in controller it is 
position  100%  ON)  and  value  position 
when  temperature  of  mixer  circuit  is 
minimal  (in  controller  it  is  position  0% 
OFF).  Remember  the  position in  order  to 
later verification of proper connection, 
-

 

Disconnect the electrical power to the 

controller 
-

 

Connect  electrical  power  to  mixer 

servomotor with the controller, according 
to  point  12.4  and  value  servomotor 
producer’s 

documentation. 

Do  not  confuse  opening  direction  with 
closing direction, 
-

 

Connect  electrical  power  to  the 

controller  and  switch  it  into  STAND-BY 
mode 
-

 

Check  if  wires  for  mixer  opening  and 

closing  are  not  swapped.  Go  into:

MENU

 

 

Manual  control

  and  open  mixer  by 

selecting 

Mixer  1  Opening

  =  ON.  By 

opening  servomotor  temperature  on  the 
mixer  sensor  should  increase.  If  not, 
disconnect  the  power  and  swap  wires. 
(attention:  another  cause  may  be 
incorrectly  connected  valve!  –  check  the 
producer’s documentation if it is properly 
connected), 
-

 

Set  other  parameters  of  the  mixer 

according to point 

13.5

 

 
Calibration of valve indicator position:  
Indicator of valve position is in the menu:  

MENU – Information.

 For mixer 1 after some 

time  it  will  calibrate  automatically.  In  order 
to  make  the  valve  position  indicator 
displaying quicker the right value, disconnect 
the electrical power of the controller, than in 
cover of the controller switch the button into 
manual  control.  Turn  the  cap  of  the  valve 
into  closed  position,  then  again  switch  the 
button  in  the  cover  into  AUTO.  Connect  the 
electrical  power  to  the  controller  -  % 
indicator of valve opening is calibrated. 
Attention, in mixers No 2,3,4,5 calibration is 
automatic  after  connecting  electrical  power. 
In case of these mixers wait until indicator of 
valve  opening  is  calibrated  in  %.  During 
calibration  the  servomotor  is  closed  through 

valve  opening  time. 

The  calibration  is 

displayed in MENU – Information – mixer info 
– “CAL”

 

 

12.16

 

TEMPERATURE LIMITER 

CONNECTION STB 

In order not to overheat the boiler due to the 
controller  breakdown  it  is  obligatory  to  use 
STB  safety  temperature  limiter  or  any  other 
one  suitable  for  given  boiler.  Limiter  STB 
should be connected to terminals 1-2. When 
limiter  is  activated,  blowing  is  stopped  as 
well as engine of fuel feeder.  

 

Summary of Contents for ecoMAX850P1-R

Page 1: ...ns available in additional module B functions available in additional module C MX 03 room panel ecoSTER200 non standard option USER MANUAL FOR MAINTENANCE AND INSTALLATION EDITION 1 0 APPLIES FOR HARD...

Page 2: ......

Page 3: ...TALLATION REQUIREMENTS 23 12 3 INSTALLATION 24 12 4 ELECTRIC CIRCUIT CONNECTION 24 12 5 SAFETY CONNECTIONS 26 12 6 ELECTRIC SCHEME 26 12 7 TEMPERATURE SENSORS CONNECTION 28 12 8 WEATHER SENSORS CONNEC...

Page 4: ......

Page 5: ...the feeder etc The controller is for boiler producers The boiler producer before its use should check if the cooperation between the controller and the boiler is correct and is not dangerous The cont...

Page 6: ...entation The user s manual of the controller is divided into two parts for the user and for the installer However in both parts vital information concerning safety is included That is why the user sho...

Page 7: ...USER MANUAL OF THE CONTROLLER ecoMAX850P1 R...

Page 8: ...MER Deactv temperature SUMMER Mixer settings 1 2 3 4 5 Preset mixer temperature Mixer room thermostat Weather control mixer Heating curve Mixer Curve shift Room temperatur factor Night time decrease B...

Page 9: ...re decrease due to activated time spans C Boiler preset temperature during loading the hot water boiler HW M Boiler preset temperature increase from mixer circulation P weather control switch on for b...

Page 10: ...ing sure that fuel is in the silo and the hatch is closed the boiler can be switched on 8 4 BOILER TEMPERATURE SETTING The preset boiler temperature and preset circuits temperature can be set in the m...

Page 11: ...reset temperature i e when the boiler sensor reaches Preset boiler temperature Max Min hysteresis Pic 6 Output modulation STANDARD mode where Tzk preset boiler temperature H Max Min Max Min hysteresis...

Page 12: ...ause boiler overheating Maximum time of boiler s operating in supervision mode is defined in parameter Supervision time If after this time in Supervision mode there is no need to restart the boiler bo...

Page 13: ...periodically make HW silo warm up to 70 degrees C It is done to remove bacterial flora It is absolutely important to inform all the inmates about activating the disinfection function There is a dange...

Page 14: ...be necessary to adjust heating curve movement In this configuration room thermostat ecoSTER is able to reduce temperature of heating cycle by a constant value when preset temperature in a room will be...

Page 15: ...e parallel shift and choose higher heating curve Buildings which are poorly isolated require setting heating curve with higher values and for better isolated buildings heating curve will have lower va...

Page 16: ...indow of the display Pic 11 Signalling time periods 8 18 CIRCULAR PUMP CONTROL Settings are in MENU Night time decrease Circular pump and Menu Service settings CH and HUW settings Settings of time con...

Page 17: ...el level reaches expected minimum parameter value should be set this way Menu Boiler settings Fuel level Fuel level calibration Fuel level 0 8 20 COOPERATION WITH ADDITIONAL FEEDER After connecting ad...

Page 18: ......

Page 19: ...19 USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS ecoMAX850P1 R...

Page 20: ...t is necessary to isolate it thermically from surroundings and improve thermal contact with pipe Preset silo temperature must be set so high to ensure thermal power for mixer cycle when at the same ti...

Page 21: ...boiler settings Min preset boiler temperature 75 C menu service settings boiler settings CH pump activating temperature 55 C menu service settings CH and HUW settings Activating operation buffer servi...

Page 22: ...active menu service settings buffer settings Buffer loading start temperature 50 menu service settings buffer settings Buffer loading stop temperature 75 menu service settings buffer settings Mixer se...

Page 23: ...rays Temperature of storage and transport should be within scope 15 65 degrees C During transport the controller can not be exposed to vibrations bigger than typical for transport of boilers 12 CONTRO...

Page 24: ...rface 12 4 ELECTRIC CIRCUIT CONNECTION The controller is adapted to current 230V 50Hz Features of installation 3 way with protecting wire made according with valid law Attention After deactivating the...

Page 25: ...tly screwed by pulling wire Length of isolation of external tire of wires should be minimal maximum 60mm If it is necessary to longer isolate the wire tire they should be connected with each other or...

Page 26: ...al operation of the boiler T7 mixer temperature sensor FS fuel level sensor CS hatch opening sensor P controlling panel ecoSTER200 room panel with room thermostat function replacing TB or TM D D conne...

Page 27: ...ve 2 or 4 CT4 T2 temperature sensor for mixing valve 3 or 5 CT4 T3 upper buffer temperature sensor T4 lower buffer sensor CT4 T room thermostat B extension module C extension module 230V power cord PM...

Page 28: ...res of the sensors are resistant to temperature not exceeding 100 degrees C 12 8 WEATHER SENSORS CONNECTION The controller cooperates solely with weather sensor type CT4 P The sensor should be install...

Page 29: ...own on Pic 16 12 12 BOILER ROOM THERMOSTAT CONNECTION Room thermostat for boiler circuit can switch off the burner operation or switch off the CH boiler pump In order to thermostat switch off boiler o...

Page 30: ...alarms compatible with alarm signal codes causes activation of additional boiler When pellet boiler is fired up and its temperature exceedes preset value i e 25 degrees C then controller switches off...

Page 31: ...where 1 controller 2 external alarm device 3 transmitter Then in order to operate correctly set proper code for active alarms signal in menu Menu Service settings Boiler settings Alarms Choosing valu...

Page 32: ...cumentation Do not confuse opening direction with closing direction Connect electrical power to the controller and switch it into STAND BY mode Check if wires for mixer opening and closing are not swa...

Page 33: ...which has following functions Room thermostat controls up to 3 thermostats Controlling panel for the boiler Alarm signal Fuel level indicator 4 way connection Connect accordingly to point 12 6 2 way c...

Page 34: ...eed time Cycle time Blow in output Delay Min airflow output Fuel detection time Additional feeder operation time Clamps 28 29 delay Boiler settings Thermostat selection Min boiler temperature Max Boil...

Page 35: ...ime Blow in for Min output kW Blow in output for minimum boiler output 30 Feeder efficiency Feeder fuel efficiency in kg h Energy density Fuel calorific in kWh kg Tank capacity Fuel silo capacity for...

Page 36: ...n Options to choose from Deactivated deactivates room thermostat influence on boiler operation Universal activates room thermostat for boiler ecoSTER200 T1 option available after connecting room panel...

Page 37: ...r in the silo can heat up to dangerous temperature It is necessary to use additional protection in the form of thermostatic valves Boiler Increase byHUW and Mixer Parameter determines how high the boi...

Page 38: ...is option is normally used to control floor heating pump in situation when it cooperates with thermostatic valve without servomotor By such action is not recommended It is recommended to use standard...

Page 39: ...u Setting parameter determining value of temperature dead zone for mixer controlling circuit The controller regulates mixer in such a way to keep the temperature of mixer cycle equal to preset value H...

Page 40: ...t pipe is not beneficial because it may cause delay in detecting boiler overheating state Pic 26 Alarm of boiler overheating view 15 2 BOILER TEMP SENSOR FAILURE Alarm appears by boiler sensor damage...

Page 41: ...not protect the installation against freezing 16 3 PUMP ANTI STANDSTILL FUNCTION The controller does the function of CH HW and Mixer pumps protection against getting stale 16 4 NETWORK FUSE REPLACEMEN...

Page 42: ...in fumes It is not recommended to change these parameters if regulation time and stability of keeping preset amount of air on required level Periodical calibration of Lambda sond readings can be nece...

Page 43: ...osition it should be unlocked by untwisting the cover and twisting the button according to documentation of boiler producer Check the fan and replace it if necessary 5 Additional ffeder is not working...

Page 44: ...parameters are those related to Firing up Operation and Burning off The controller is able to change the default settings depending on power and type of the burner Default settings for given boilers...

Page 45: ......

Page 46: ......

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Page 48: ...Ignatki 27a 16 001 Kleosin Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www pum pl www plumelectronics eu...

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