PLAYSTAR Horizon Bronze Safety Manual & Assembly Instructions Download Page 1

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PS 7462

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Safety Zone

Safety Guide & Assembly Instructions

Safety Zone

PS 7946

PS 8813

PS 8823

PS 8870

PS 7958

PS 8824

PS 7952

PS 8876

Summary of Contents for Horizon Bronze

Page 1: ...88 752 9782 Customer Service Monday Friday 8 00 A M to 5 00 P M C S T We re Here To Help Safety Zone Safety Guide Assembly Instructions Safety Zone Safety Zone PS 7946 PS 8813 PS 8823 PS 8870 PS 7958...

Page 2: ...ount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing Do not install loose fill surfacing...

Page 3: ...til properly installed and proper shock absorbing surfacing material is in place OPERATION Observing and following statements and warnings reduces the likelihood of serious or fatal injury 1 On site a...

Page 4: ...Link Connector HW 1600 2 FC 3107 Welded Link Chain FC 3107 4 SA 4494 Climbing Bar SA 4494 1 FC 3109 Swing Seat FC 3109 8 FC 3110 Gym Ring FC 3110 2 FC 3106 Gym Ring Chain FC 3106 Sturdy Frame Brace F...

Page 5: ...machine screw HW 1217 8 Z v x 1 8 x 1 deck screw HW 1213 90 8 x 1Z v 14 x 1 pan head screw EW LAG HDG 3 8 X 1 1 2 HW 1212 42 14 x 1Z v 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 219 8...

Page 6: ...cond board before securing with hardware or screws Lumber is a natural product Imperfections are normal Minor bowing can be straightened and imperfection hidden during assembly Lumber Notes F F G G 1...

Page 7: ...ntersink tool and bit size shown Pre drill into second board with correct depth and bit size shown Note Use pre drilled countersunk board as template Screw hardware into board or ground using shaft of...

Page 8: ...or stationary objects CAUTION Use two people to rotate lift or support structure at this step to avoid injury to yourself or bending of brackets CAUTION Failure to anchor properly could cause serious...

Page 9: ...along edge of board to drill location Do not _______ Be sure boards are flush Be sure to equally space This helps with assembly process TEMPLATE FOR DRILL HOLES There is a rigid version of this templa...

Page 10: ...10 This page left blank intentionally...

Page 11: ...11 2 2 x 4 x 8 2 x 4 x 96 1 16 1 Tower All Design Options F F F F 90Z x 47 F F 4 2 x 4 x 39 2 x 4 x 39 1 16 1 FC 3604 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 16 8 x 2Z x 1 F F F F...

Page 12: ...12 F F 2 2 x 4 x 8 2 x 4 x 96 1 16 1 4 2 x 4 x 39 2 x 4 x 39 1 16 1 FC 3604 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 16 8 x 2Z x 2 F F F F 75Z v 47 31Z v F F F F...

Page 13: ...13 3 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 36 8 x 2Z x D D C C C C C C C C D D C C 2 x 4 x 46 FC 3534 1 16 1 6 2 x 4 x 46C v D D...

Page 14: ...14 4 1 2 3 4 5 7 8 6 8 x 1 deck screw HW 1213 32 8 x 1Z v Corner Bracket SA 4496 SA 4496 8...

Page 15: ...1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 4 C x 1Z x HW 1219 NOTE If you are bolting through one board use If you are bolting through two boards use HW 1528 HW 1527 HW 1527 6...

Page 16: ...eck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 4 8 x 2Z x 8 G G 19Z x G G 8 x 1 deck screw HW 1216 90 8 x 1Z x G G G F F F F 2 x 4 x 46 FC 3534 1 16 1 1 2 x 4 x 46C v 1 x 4 x 35 1 16 1 FC 3556 15...

Page 17: ...17 9 C C C C C 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 18 8 x 2Z x 21Z x 21Z x C C C C C 2 x 4 x 96 1 16 1 2 2 x 4 x 8...

Page 18: ...18 10 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 12 8 x 2Z x C C C C C C 75Z v 75Z v 2 2 x 4 x 21Z x 2 x 4 x 21 1 16 1 FC 3542...

Page 19: ...19 NOTE Be sure boards have equal overhang G G G G 4C v 4C v 4C v 4C v 11 G G 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 8 8 x 2Z x 2 x 4 x 46 FC 3534 1 16 1 2 2 x 4 x 46C v...

Page 20: ...8 4 C x 2 x 3 hex bolt HW 1527 BOLT HEX HDG 3 8 16 X 3 1 2 HW 1527 4 C x 3Z x NOTE If you are bolting through one board use If you are bolting through two boards use HW 1528 HW 1527 HW 1527 HW 1528 8...

Page 21: ...21 14 8 x 1 deck screw HW 1216 16 8 x 1Z x F F 1 1 x 4 x 29 1 16 1 FC 3565 4 1 x 4 x 29Z x...

Page 22: ...22 15 1 8 x 1 deck screw HW 1216 24 8 x 1Z x 1 x 4 x 29 1 16 1 FC 3565 6 1 x 4 x 29Z x F F...

Page 23: ...C C C C F F 85 41 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 10 8 x 2Z x 1 2 x 4 x 39 2 x 4 x 39 1 16 1 FC 3604 2 x 4 x 28 1 16 1 FC 3520 1 2 x 4 x 28Z x Bronze Silver Only Gold Skip t...

Page 24: ...24 17 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 18 8 x 2Z x 2 x 4 x 46 FC 3534 1 16 1 2 2 x 4 x 46C v C C C C 26 6Z x...

Page 25: ...25 18 4 SA 4494 Climbing Bar SA 4494 14 x 1 pan head screw W LAG HDG 3 8 X 1 1 2 HW 1212 16 14 x 1Z v 47Z x 36 24 12 0...

Page 26: ...Option Only Bronze Silver Skip to Page 31 F F C C C C F F 41 54 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 10 8 x 2Z x 1 2 x 4 x 39 2 x 4 x 39 1 16 1 FC 3604 2 x 4 x 28 1 16 1 FC 3520...

Page 27: ...27 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 18 8 x 2Z x 2 x 4 x 46 FC 3534 1 16 1 2 2 x 4 x 46C v C C C C 17 C C C C C C 26 6Z x...

Page 28: ...28 18 A A F F 60 D A F D F A 0 1 2 x 4 x 32Z x 2 x 4 x 32 1 16 1 FC 3539 2 x 4 x 28 1 16 1 FC 3520 2 2 x 4 x 28Z x 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 18 8 x 2Z x D D 1C v A...

Page 29: ...29 19 C C C C C C 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 12 8 x 2Z x 2 2 x 4 x 31Z x 2 x 4 x 31 1 16 1 FC 3519...

Page 30: ...30 20 4 SA 4494 Climbing Bar SA 4494 14 x 1 pan head screw W LAG HDG 3 8 X 1 1 2 HW 1212 16 14 x 1Z v 47Z x 36 24 12 0...

Page 31: ...f All Design Options 2 x 4 x 39 1 16 1 FC 3604 2 2 x 4 x 39 2 FC 3174 FC 3174 14 x 1 pan head screw CREW LAG HDG 3 8 X 1 1 2 HW 1212 12 14 x 1Z v Bronze Pictured FC 3604 FC 3517 2 2 x 4 x 35M 2 x 4 x...

Page 32: ...32 2 M M Z x M M 6Z x 8 x 1 deck screw HW 1216 4 8 x 1Z x 2x 6Z x...

Page 33: ...33 3 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 12 8 x 2Z x 2 x 4 x 46 FC 3534 1 16 1 3 2 x 4 x 46C v P P K K K F P P P P F F...

Page 34: ...34 4 1C Tarp FC 3230 1 FC 3230 14 x 1 pan head screw SCREW LAG HDG 3 8 X 1 1 2 HW 1212 6 14 x 1Z v...

Page 35: ...35 5 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 8 8 x 2Z x 5Z v 5M 2C 1B 4x NOTE Be sure roof is level with equal overhang on all four corners NOTE Rest screw on board 4x...

Page 36: ...Beam All Design Options 1 2x SA 4492 SA 4493 SA 4493 0 6 HW 1213 8 x 1 deck screw 3 4 x 4 x 8 4 x 4 x 96 1 16 1 Sturdy Frame Brackets SA 4493 SA 4492 2 SA 4492 1 SA 4493 Sturdy Frame Brackets SA 4493...

Page 37: ...37 2 6 washer HW 1301 6 lock nut HW 1411 2x SA 4492 SA 4493 x 4 hex bolt HW 1514 BOLT HEX HDG 3 8 16 X 4 HW 1514 6 C x 4 SA 4493 0 C C...

Page 38: ...38 3 x hex bolt lock nut HW 1411 HW 1515 4 4 SA 4492 SA 4493 SA 4492 a b C C x C v...

Page 39: ...39 4 V V V V 51Z x 93Z x 51Z x 1 6 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 8 x 2Z x 2 x 4 x 46C v 2 x 4 x 46 FC 3534 1 16 1...

Page 40: ...t SA 4496 8 x 1 deck screw HW 1213 8 8 x 1Z v 2 x 4 hex bolt HW 1514 BOLT HEX HDG 3 8 16 X 4 HW 1514 C x 4 6 HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 2 lock nut washer HW 1301 HW 1411 4 4 C x 2 HW 1528...

Page 41: ...41 7 30Z x NOTE If you do not have saw horses rest beam on the ground 1 2 x 6 x 10 2 x 6 x 120 1 16 1 FC XXXX 4 8 x 1 deck screw HW 1213 8 x 1Z v...

Page 42: ...42 8...

Page 43: ...43 9 10 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 8 x 2Z x 1 2 x 6 x 10 2 x 6 x 120 1 16 1 FC XXXX O O 76 120 O O O O O O 24 60 0 92 O O N N N N...

Page 44: ...44 10 lock nut washer HW 1301 HW 1411 5 10 11 5 x 4 hex bolt HW 1514 BOLT HEX HDG 3 8 16 X 4 HW 1514 C x 4 NOTE If you do not have saw horses flip the beam over C C...

Page 45: ...45 Sturdy Frame Brace FP 2054 FP 2054 1 12 a b lock nut washer HW 1301 HW 1411 1 2 13 1 x 4 hex bolt HW 1514 BOLT HEX HDG 3 8 16 X 4 HW 1514 C x 4 C C...

Page 46: ...W LAG HDG 3 8 X 3 washer HW 1201 HW 1301 C x 3 83Z x 99Z x NOTE Brackets and Installation instructions included with Air Rider 4 Swing Hanger FC 3111 FC 3111 4 4 x 3 lag screw HW 1201 SCREW LAG HDG 3...

Page 47: ...47 16 lock nut HW 1411 1 C x 5 Hex Bolt HW 1538 BOLT HEX HDG 3 8 16 X 5 1 2 HW 1538 1 C x 5Z x washer HW 1301 2 C 88Z v 1C v...

Page 48: ...48 17 F F 1 2 x 4 x 31Z x 2 x 4 x 31 1 16 1 FC 3519 4 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 8 x 2Z x F F 37B...

Page 49: ...x 4 hex bolt HW 1514 BOLT HEX HDG 3 8 16 X 4 HW 1514 C x 4 HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 3 lock nut washer HW 1301 HW 1411 4 4 HW 1528 HW 1514 C x 2 19 HW 1528 HW 1528 NOTE If you are bolti...

Page 50: ...50 1 2 x 4 x 46 FC 3534 1 16 1 1 2 x 4 x 46C v 8 x 1 deck screw HW 1213 2 8 x 1Z v 0 a b 1 SA 4495 SA 4495 2 Monkey Rings Bronze Gold Silver Skip to page 60...

Page 51: ...bolt HW 1527 BOLT HEX HDG 3 8 16 X 3 1 2 HW 1527 1 C x 3Z x HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 4 C x 2 3 8 x 1 deck screw HW 1213 2 8 x 1Z v 2 x 4 x 96 1 16 1 1 2 x 4 x 8 No washers used on side...

Page 52: ...52 5 2 x 4 x 46 FC 3534 1 16 1 1 2 x 4 x 46C v 8 x 1 deck screw HW 1213 2 8 x 1Z v 1 SA 4495 SA 4495 6 0 a b...

Page 53: ...1 16 1 1 2 x 4 x 8 lock nut HW 1411 5 C washer HW 1301 6 C x 3 hex bolt HW 1527 BOLT HEX HDG 3 8 16 X 3 1 2 HW 1527 1 C x 3Z x HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 4 C x 2 No washers used on side...

Page 54: ...x 2Z x F F G G F F 47 G G 21Z x 24Z x 1 2 x 4 x 18Z x 2 x 4 x 18 1 16 1 FC 3524 1 2 x 4 x 24Z v 2 x 4 x 24 1 16 1 FC 3541 10 2 x 4 x 46 FC 3534 1 16 1 1 2 x 4 x 46C v 8 x 2 deck screw HW 1204 SCREW DE...

Page 55: ...55 11 G G F F 12 F G F 8 x 1 deck screw HW 1216 84 8 x 1Z x 1 x 4 x 21 1 16 1 FC 3561 14 1 x 4 x 21M zn 1 0 9Z x 12Z v...

Page 56: ...56 13 35Z v 23Z v 11Z v 0 6 FC 3108 FC 3108 6 HW 1611 HW 1611 HW 1214 SCREW LAG HDG 1 4 X 1 1 2 SCALE 1 1 12 Z v x 1Z x HW 1214...

Page 57: ...57 14 15 2 SA 4496 Corner Bracket SA 4496 8 x 1 deck screw HW 1213 4 8 x 1Z v HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 2 lock nut HW 1411 2 washer HW 1301 2 C x 2 C C...

Page 58: ...58 16 92C v 2Z x NOTE Dig into ground for leg beams 8 x 1 deck screw HW 1213 4 8 x 1Z v...

Page 59: ...59 17 HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 2 lock nut HW 1411 2 washer HW 1301 2 C x 2 C C...

Page 60: ...LAG HDG 1 4 X 1 1 2 SCALE 1 1 12 Z v x 1Z x HW 1214 NOTE Follow the instructions included with the Adventure Tunnel Kit PS 8876 purchased separately Complete this step prior to attaching Tunnel to the...

Page 61: ...61 Anchoring Bronze Only 6 FC 3217 Playset Anchor FC 3217 x 1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 6 C x 1Z x washer HW 1301 6 C 1 2 3 4 6 5...

Page 62: ...62 Anchoring Silver Only 6 FC 3217 Playset Anchor FC 3217 x 1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 6 C x 1Z x washer HW 1301 6 C 2 3 4 6 5 1...

Page 63: ...63 Anchoring Gold Only 7 FC 3217 Playset Anchor FC 3217 x 1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 7 C x 1Z x washer HW 1301 7 C 2 3 4 6 5 1 7...

Page 64: ...ly Monkey Rings Safety Plaque 8 x truss head screw HW 1223 4 8 x B 1 FC 3173 Sand Box Seat FC 3173 1 LT 7000 Place on Swing Beam or in prominent location on Playset 14 x 1 pan head screw 8 X 1 1 2 HW...

Page 65: ...e n c e s t a p l e HW 1604 4 FC 3210 1 5x 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 HW 1204 1 D i s c o v e r y T e l e s c o p e 1 FC 3129 1 FC 3128 NOTE Rope must be tight and secured at...

Page 66: ...9 Climbing Rocks Gym Ring Chain FC 3106 HW 1600 FC 3107 FC 3109 1 2 4 2 FC 3110 FC 3106 2 NOTE Customize the height of your chain in the Adjustment Zone to fit your child Adjustment Zone Swings and Ri...

Page 67: ...14 x 1 pan head screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 14 x 1 pan head screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 14 x 1 pan head screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 Playset Anchor FC 3217 FC 3217 1...

Page 68: ...PlayStar Inc Reproduction of this document in part or whole is prohibited without the permission of PlayStar Inc PlayStar Incorporated Janesville WI 53547 Do not return to the store If we can assist y...

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