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Issued/Revised: 

SHEET 1  OF 5 

9/25/2017

BT409 PEAK ADVENTURE

Play Systems

Parts List

PART NUMBER

QTY

DESCRIPTION

BT460

1

EXPLORER WALL

BT461

1

CHALLENGE CLIMB

BT462

1

SWOOP CLIMB

BT467

1

ACTIVE LINK

BT468

1

TWISTED TRIDENT

BT470

2

SUSPENDED PLAYSHELL

BT476

1

NAVICLIMB INVERTED

BT477

1

HELIX SPINNER

402442

1

UPRIGHT 1 

402444

1

UPRIGHT 2

402446

1

UPRIGHT 3

405507

1

UPRIGHT 4

402450

1

UPRIGHT 5

405509

1

UPRIGHT 6

311567

1

 

311349*

6

5" POST TOP COVER

812049*

12

3/8" x 1/2" P.B.H.C.S. w/PATCH

HARDWARE COMPLETE

Items listed below Hardware Complete line are included with Hardware Complete Number

Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store

Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any

Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end

protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.

Promptly cut-off flush, file smooth, and treat to prevent corrosion.

Unless Otherwise Specified, All Units of Measure are Each

Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.    

Note: Loctite (supplied by others) should be used on any non-patch hardware.

INSTALLATION INSTRUCTIONS:

 
1. Dig footing holes as shown in Ground Plan. See specific installation sheets for Elevation Views.
 
2. Refer to specific installation sheets for component attachments, hardware, details, and concrete requirements.
 
3. Attach 5" Post Top Cover to Uprights using 3/8" x 1/2" P.B.H.C.S. w/Patch. See Detail 612.
 
4. Plumb and level the entire assembly and tighten all fasteners.
 
5. After entire discrete unit is assembled pour concrete footings within 4" to the top and taper away from post for water drainage. Allow
    to cure at least 48 hours before use. 

NOTE:

 Temporary bracing may be required until concrete cures.

 
6. When the structure is finished and satisfactory, eliminate sharp points and sharp edges (burring) on installed hardware like bolt,
    nuts, etc. Install resilient surfacing material within the use zone of play structure in accordance with ASTM specifications F1292
    appropriate for the fall height of each structure. Refer to the safety guidelines.

MAINTENANCE PROCEDURE:

Periodically check hardware for tightness, and tighten as necessary. Always check all parts for breakage or wear, and immediately 
put equipment out of service until any faulty parts found are repaired or replaced.  Also Check all metal parts for rust, paint loss and 
touch-up if necessary with paint. Check for welded areas and verify integrity. Check periodically resilient surfacing for appropriate 
depth and remove extraneous materials that could cause injury, infection, or disease. Maintain detailed installation, inspection, 
maintenance, and repair records for each public-use playground equipment.
 

Summary of Contents for BigToys Navigator Series

Page 1: ...n in Ground Plan See specific installation sheets for Elevation Views 2 Refer to specific installation sheets for component attachments hardware details and concrete requirements 3 Attach 5 Post Top Cover to Uprights using 3 8 x 1 2 P B H C S w Patch See Detail 612 4 Plumb and level the entire assembly and tighten all fasteners 5 After entire discrete unit is assembled pour concrete footings withi...

Page 2: ...PLORER WALL BT460 SUSPENDED PLAYSHELL BT470 ACTIVE LINK BT467 CHALLENGE CLIMB BT461 SWOOP CLIMB BT462 SUSPENDED PLAYSHELL BT470 UPRIGHT 5 402450 UPRIGHT 4 405507 UPRIGHT 2 402444 UPRIGHT 3 402446 UPRIGHT 1 402442 INSTALLATION DETAIL 612 5 POST TOP COVER 311349 HELIX SPINNER BT477 TWISTED TRIDENT BT468 UPRIGHT 6 405509 ...

Page 3: ... TRIDENT BT468 EXPLORER WALL BT460 UPRIGHT 5 402450 UPRIGHT 4 405507 SUSPENDED PLAYSHELL BT470 ACTIVE LINK BT467 UPRIGHT 2 402444 UPRIGHT 3 402446 SWOOP CLIMB BT462 UPRIGHT 1 402442 CHALLENGE CLIMB BT461 SUSPENDED PLAYSHELL BT470 NAVICLIMB INVERTED BT476 UPRIGHT 6 405509 HELIX SPINNER BT477 ...

Page 4: ...3 8 31 9 16 73 1 2 6 24 62 11 16 67 1 8 7 24 62 11 16 67 1 8 8 3 4 76 9 16 76 5 8 9 3 4 90 1 8 90 1 4 10 1 103 7 16 103 7 16 11 1 1 4 123 13 16 123 13 16 12 12 5 16 131 1 4 131 13 16 13 11 5 16 139 1 8 139 9 16 14 78 13 16 152 1 8 171 15 5 3 4 171 13 16 171 15 16 16 68 1 16 173 7 8 186 11 16 17 46 9 16 179 1 8 185 1 8 18 0 206 11 16 206 11 16 19 91 7 8 230 11 16 248 5 16 20 42 1 16 230 11 16 234 3...

Page 5: ...Issued Revised SHEET 5 OF 5 9 25 2017 BT409 PEAK ADVENTURE 2 1 3 4 2 5 1 CM 0 INCH 0 10 9 6 11 14 8 15 7 12 13 4 3 6 5 612 UPRIGHT 5 POST TOP COVER 311349 3 8 x 1 2 P B H C S w PATCH 812049 ...

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