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Chapter G - TROUBLESHOOTING

G-14  Planmeca Proline XC X-ray unit

PROBLEMS IN RADIOGRAPHS

Technical Manual

9.3 Z-carriage gets stuck

9.4 Mechanism does not observe limits

10 PROBLEMS IN RADIOGRAPHS 

10.1 Disturbances in radiographs

Most often troubles are caused by other reasons, not by the equipment. Check that the fault
on the radiograph does not result from defective patient positioning or fault in the film.

10.2 No radiograph

SYMPTOM

POSSIBLE REASON

CORRECTIVE ACTION

Z-carriage gets stuck

One of the steel cables broken.

Creeping speed adjusted incor-
rectly.

Cables or cable wheel dam-
aged.

SYMPTOM

POSSIBLE REASON

CORRECTIVE ACTION

Mechanism does not observe
either of the limits

Hall sensor does not function.

Mechanism does not observe
one of the limits

One of the impulse magnets
too far from the Hall sensor,
installed to a wrong direction or
completely missing.

SYMPTOM

POSSIBLE REASON

CORRECTIVE ACTION

Exposure light and signal do
not function. If error code
appears, see error code expla-
nations.

The equipment is in test mode.

Summary of Contents for Proline XC

Page 1: ...technical manual 10010942_10 EN...

Page 2: ......

Page 3: ...ings mode 8 2 2 Test exposure 10 2 3 Exposure counter 11 2 4 Signals display 11 2 5 Error history 12 2 6 Up down motor slow speed adjustment 13 2 7 Unit configuration 15 2 8 Tube type 16 2 9 Factory p...

Page 4: ...e value adjustment 36 6 3 Adjusting the AEC signals 39 7 CEPHALOSTAT ADJUSTMENT 43 7 1 Removing the cassette holder cover 43 7 2 Checking the head support position 44 7 3 Head support adjustment 46 7...

Page 5: ...Chapter F PREVENTIVE MAINTENANCE 1 SYSTEM MAINTENANCE 1 1 1 Cleaning 1 1 2 Operator s checks 1 2 PREVENTIVE MAINTENANCE CHECKS 2 2 1 Electrical checks 2 2 2 X ray tube feedback system 4 3 MECHANICAL C...

Page 6: ...ht radiographs 15 10 5 Stripes on the film 15 10 6 Exposed area incorrectly limited 16 Chapter H PARTS REPLACEMENT REPAIR 1 COVERS 1 1 1 Secondary collimator cover 1 1 2 Cassette carriage back cover 2...

Page 7: ...or primary collimator mechanism Planmeca Proline XC Panoramic X ray unit 6 1 6 Collimator primary collimator mechanism Planmeca Proline XC Pan Ceph X ray unit 7 1 7 Positioning mechanism 8 1 8 Height...

Page 8: ...TABLE OF CONTENTS 6 Planmeca Proline XC with Dimax3 Technical manual...

Page 9: ...cal parts Always replace the fuses with ones of the same type and rating Otherwise patient operator or equipment safety cannot be guaranteed The circuit boards can be damaged due to static discharges...

Page 10: ...es the right to make changes to specifications without prior notice NOTE PLEASE NOTE THAT THIS TECHNICAL MANUAL IS VALID FOR SOFTWARE REVI SIONS FILM X RAY UNITS PK 6 50 AND PG 6 50 OR LATER DIGITAL X...

Page 11: ...quipped with ceph film size 18 cm x 24 cm X ray beam size on film in ceph mode H x W 230 mm x 170 mm primary collimators 4 and 5 170 mm x 230 mm primary collimator 6 The unit equipped with ceph film s...

Page 12: ...tion 66 m high resolution Image size 2144x1032 pixels normal resolution 2860x1376 pixels enhanced resolution 4288x2064 pixels high resolution Sensor active area size Pan 9 x 136 mm Ceph 9 x 230 mm Ima...

Page 13: ...ront panel of the panoramic cassette holder 0 5 mmAl Rated line voltage 100 132 V 180 240 V Line voltage regulation 10 Maximum line current Maximum 15 Amperes at 100 V 8A at 230 V Technique factors th...

Page 14: ...li brated multimeter The mA value is then the voltage divided by the resistance The nominal X ray voltage together with the highest X ray tube current obtainable from the high voltage generator when o...

Page 15: ...ual Anode heating cooling curve of the X ray tube Single load rating of X ray tube Target material of the X ray tube Tungsten anode Reference axis to which the target angle and the focal spot characte...

Page 16: ...angle with respect to the reference axis 5 Filtration in terms of quality equivalent filtration of the X ray tube Inherent filtration at least 0 8 Al 50 kV according to IEC 522 1976 Emission filament...

Page 17: ...eca Proline XC X ray unit A 9 USER S STATEMENT FOR PLANMECA PROLINE XC PANORAM Technical Manual X ray tube assembly heating cooling curve Maximum continuous heat dissipation of the X ray tube assembly...

Page 18: ...head assembly refer Target angle with respect to the reference axis 5 Dimensions of the tube head assembly WxHxD 245 mm x 275 mm x 135 mm Weight of the tube head assembly 10 4 kg without collimator a...

Page 19: ...Chapter A GENERAL TECHNICAL DATA Planmeca Proline XC X ray unit A 11 USER S STATEMENT FOR PLANMECA PROLINE XC PANORAM Technical Manual Indication of focal spot Tube head Focal spot indication...

Page 20: ...on electromagnetic emissions Planmeca Proline XC X ray unit is intended for use in the electromagnetic environment specified below The customer or the user of the Planmeca Proline XC X ray unit should...

Page 21: ...line to earth 1 kV line to line 2 kV line to earth Mains power quality should be that of a typical commercial or hospital environment Voltage dips short interruptions and voltage variations on power s...

Page 22: ...as determined by an electromagnetic site survey a should be less than the compliance level in each frequency range b Interference may occur in the vicinity of equipment marked with the following sym...

Page 23: ...ser of Planmeca Proline XC X ray unit can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment transmitters and the Planm...

Page 24: ...Chapter A GENERAL TECHNICAL DATA A 16 Planmeca Proline XC X ray unit EMC INFORMATION Technical Manual...

Page 25: ...f the unit CAUTION Some of the information displays can be used to alter the operation of the unit Never use functions that you are not familiar with how they operate The unit has a number of addition...

Page 26: ...play is not correct it must be reset From the list of User preference settings select Time date adjustment Press either of the arrow fields to set the correct minutes 0 9 The up field will increase th...

Page 27: ...XC X ray unit B 3 USER PREFERENCE SETTINGS Technical Manual years Touch either of the arrow fields to change any of the time settings that are incorrect Touch the OK arrow field to exit the clock set...

Page 28: ...er enabling the Temple support inactive function remove the temple supports Automatic temple rest closing When this function is ON the temple supports will automat ically close when the ready field is...

Page 29: ...the warning sound of the radiation cannot be heard or is considered too loud the tone and loudness can be adjusted Adjust the tone higher with the up arrow field and adjust the tone lower with the dow...

Page 30: ...te the parameters selected during the specific exposure If fewer than 25 exposures have been taken the history only shows the number of exposures taken NOTE The parameter history list can be cleared o...

Page 31: ...nt Note that the patient s right will appear on right of the film The date will be format month day year The date will appear on the film with dashes between the month day and year The Intensity of th...

Page 32: ...if you are not familiar with how they oper ate The service settings mode is only intended for a trained technician CAUTION Operating the exposure switch will immediately start the X Ray generator NOT...

Page 33: ...The password is 1701 The list of service settings appear By touching the arrow down field below the list you can see more features Touch the arrow up field to return to the previous display CAUTION S...

Page 34: ...e Touch the kV mA field to select the desired exposure parameters The tube head temperature is shown on this display The display shown below appears Select the exposure parameters and touch the OK fie...

Page 35: ...e ones made in the service settings mode Exposures that caused an error and were interrupted are not counted NOTE The exposure counter can be cleared on the Factory preset window by touching the Expos...

Page 36: ...g arm start point limit sensor Cassette holder start ready point limit sensor Cassette holder end return point limit sensor 2 5 Error history To make the equipment failure analysis easier an error his...

Page 37: ...rating philosophy Upward movement Select the Motor up adjustment from the Service settings list The display shown below appears The current upward starting speed of the vertical carriage as a percenta...

Page 38: ...aning the mini mum and 99 the maximum possible slow adjustment speed 00 is not stop and 99 is about half of the maximum speed of the motor Touch the right and left arrows to increase or decrease the s...

Page 39: ...equipped with the functions needed for cephalostatic oper ation In the configuration mode it is determined whether the equipment is equipped with a cephalostat Select either ON unit with cephalostat o...

Page 40: ...tube type selection starts the generator with 70 kV and 2 mA the system adjusts for these values automatically The system regulates the fila ment voltage to get the 2 mA tube current accurate changes...

Page 41: ...ecalling factory default quick exposure settings On the Factory preset display touch the Quick settings field to recall the factory default quick exposure settings by touching the Quick settings butto...

Page 42: ...Chapter B GRAPHIC USER INTERFACE B 18 Planmeca Proline XC X ray unit SERVICE SETTINGS Technical Manual...

Page 43: ...upport movement does not operate HE 15 The X ray unit is not communicating with the PC e g the Dimaxis soft ware is not running HE 16 The patient is not selected in the Dimaxis software HE 17 The sens...

Page 44: ...ch the limit sensor in the specified time Er 27 Cephalostat scanning mechanism time out Er 28 Panoramic sensor head motor time out The sensor head does not reach the pan oramic position in the specifi...

Page 45: ...d processor program memory failure Er 73 Keyboard processor program error Er 74 Keyboard processor operating improperly Er 75 Keyboard processor operating improperly Er 80 Keyboard processor EEPROM fa...

Page 46: ...the mains wiring is not properly done Measure the line voltage when loaded Er 07 The rotating unit is not in the ready position The rotating unit is not in the ready position Check that the program se...

Page 47: ...stopped If keyboard button was operated all the time the reason is either that the up down motor cable is broken no movement or sound or the carriage is jammed humming sound 200 Hz can be heard but no...

Page 48: ...ette over the limits Check both the cassette holder and the holder carriage limits Er 26 Rotation motor time out If this motor runs more than 30 seconds continuously this time out error is generated a...

Page 49: ...ment power supply inoperative Defective generator processor board Check operating voltages and locate fault by replacing boards If it appears between Er 11 and continuous Er 30 most likely defective t...

Page 50: ...with the collimator on the top of the secondary collimator Return the unit to the CEPH mode and then back to PAN mode Enter the service settings mode If the sector A indicator light is not on the sen...

Page 51: ...erature sensor and breaking the circuit at overpressure Also if the tube head and generator processor grounds are not properly connected to the protective earth this error will be indicated Check the...

Page 52: ...If the cassette is in the cassette carriage and the patient is positioned when this error occurs perform the AEC calibration refer to section 6 AUTOMATIC EXPOSURE CONTROL AEC CALIBRATION on page D 34...

Page 53: ...on the keyboard processor board the equipment will most likely do nothing and blank the display after this kind of an error Replace the keyboard processor board NOTE If the generator processor is not...

Page 54: ...he Digital X ray units with two fixed sensor heads You have to move the panoramic sensor head manually to the desired position panoramic cephalomet ric Er 86 is shown if the sensor head is in the wron...

Page 55: ...try it is the responsibility of the installer to ensure that the correct precautions are observed The display values shown in this guide are only examples and should not be interpreted as recommended...

Page 56: ...ankfort plane alignment tool part number 50977 Used with the ball phantom for check ing the position of the Frankfort plane light Figure 3 Beam alignment tool part number 50972 For checking the positi...

Page 57: ...ric beam alignment tool 18x24 cm part number 652232 8x10 in part number 652233 Used to check the position of the cephalometric X ray beam Figure 5 Soft tissue filter positioning tool part number 65312...

Page 58: ...TROL AEC CALIBRA TION on page D 34 2 1 Checking the panoramic beam position NOTE These instructions are valid for both the Planmeca Panoramic XC X ray unit and Plan meca Panoramic XC Pan Ceph X ray un...

Page 59: ...ect the Test mode as follows Touch the i field on the Main display The list of User set tings appears Figure 9 From the list of User settings select Behavioural preferences The display shown below app...

Page 60: ...ng the exposure button when the tube head has rotated to a con venient position for viewing the secondary collimator An error code will appear on the display Clear the error code from the display by t...

Page 61: ...r preference settings appears Figure 13 By touching the arrow down field below the list you can see more features From the list of User settings select Service settings password Figure 14 The service...

Page 62: ...0 can now be checked without the rotating unit moving Darken the room sufficiently so that you will be able to see the image of the radiation beam on the alignment tool it is fluorescent and will glow...

Page 63: ...yourself from radiation Press and hold down the exposure button The image of the radiation beam from collimator number 1 on the alignment tool The radiation beam from collimator number 1 must appear w...

Page 64: ...igh or too low loosen the two screws that hold the outer collimator in posi tion and adjust as necessary Tighten the screws and recheck the beam Repeat the above procedure until the beam is correctly...

Page 65: ...on beam not vertical If the beam is not vertical loosen the four screws that hold the collimator frame in position and rotate the frame until the beam is correctly positioned Tighten the screws and re...

Page 66: ...r too low loosen the two screws that hold the panoramic primary collimator plate in position and adjust as necessary Tighten the screws and recheck the beam Repeat the above procedure until the beam i...

Page 67: ...ISALIGNED REPEAT THE OPERATION NOTE THE CEPH PRIMARY COLLIMATORS ARE ALSO ADJUSTED ACCORDING TO THE INSTRUCTIONS GIVEN IN THIS SECTION If the beam is too far to the left or right of the alignment rect...

Page 68: ...f necessary repeat the above alignment proce dure until the beam is within the alignment rectangle on the fluorescent screen CAUTION Radiation is generated when the exposure button is pressed Take ade...

Page 69: ...uring screw rotate the tab slightly and then tighten the screw The collimator position should then be rechecked Figure 26 Touch the Next field to store the collimator position in the memory and move o...

Page 70: ...ing position The patient positioning lights will come on when the carriage stops moving Slide the ball phantom into the patient positioning mechanism Adjust the position of the patient positioning mec...

Page 71: ...sure that you push it all the way in The exposure values 60 kV and 2 mA must be selected to produce a clear ball phantom expo sure and it is only possible to select these values in the Test exposure m...

Page 72: ...st exposure display touch the OK field Touch the ready field to drive the X ray unit into the exposure position The rotating unit will move to ready position Figure 34 Take an exposure Hold the exposu...

Page 73: ...s see section 5 PATIENT POSITIONING LIGHTS on page D 31 Figure 35 If these distances are not correct you will have to adjust the position of the patient positioning mechanism The following diagrams ar...

Page 74: ...from the middle ball to the center of the tenth ball on both the right and left are more than 122mm then the patient positioning mechanism is too far backward and must be moved forwards Figure 38 If...

Page 75: ...oo near or too far from the column it will have to be centered Remove the cover from the lower shelf Attach the ball phantom tool Select the Test mode as follows Touch the i field on the Main display...

Page 76: ...tops moving An error code will appear on the display Clear the error code from the display by touching the OK field Manually adjust the rotating unit position so that the center line that runs through...

Page 77: ...e sure that the y line on the ball phantom is parallel to the line on the underside of the alignment ruler Note that the line on the ball phantom and the line on the alignment rule do not have to coin...

Page 78: ...ally adjust the rotating unit position so that the center line that runs through the tube head and film cassette mechanism is at a right angle to the wall Slide the alignment pin through the hole in t...

Page 79: ...ay shown below appears Adjust the position of the patient positioning mechanism with the arrow fields until the line on the ball phantom lines up with the line on the alignment ruler The position of t...

Page 80: ...ode from the display Manually adjust the rotating unit position so that the center line that runs through the tube head and sensor head is at a right angle to the wall Slide the alignment pin through...

Page 81: ...special tools for assembling the unit are available see 1 REQUIRED TOOLS on page D 1 4 1 Guiding profile and counterprofile The clearance between the guidance profile and the counterprofile can be ch...

Page 82: ...rprofile Tighten the screws by pressing the screw head with finger Check once more that there is no clearance left but also that the contact between the counterprofile and the guid ance profile is not...

Page 83: ...ponding to the middle point of the exposure In principle the guidance wheel should be placed as near the inner edge of the groove as possible For proper adjustment turn the rotating unit with both han...

Page 84: ...the underside of the alignment ruler according to instructions given in section 3 2 Patient positioning mechanism adjustment on page D 21 Remove the alignment pin Select the test mode if you are not a...

Page 85: ...nkfort plane alignment tool into position on top of the ball phantom Figure 56 Touch either of the Layer arrow fields to switch the positioning lights on and then a second time to drive the patient po...

Page 86: ...eam must be positioned so that it is on the black reference line on the side of the ball phantom The midsagittal plane light beam must strike the black line on the front of the ball phantom If the lig...

Page 87: ...LIGHTS Technical Manual 5 2 Positioning light adjustment Bending the mirror bracket backwards or forwards will position the light beam Figure 58 Rotating the mirror bracket will adjust the light beam...

Page 88: ...Adjust the positions of primary collimators number 0 and 1 so that the AEC signal value is as large as possible 3 Adjust the base value so that the film density is 1 0 0 1 OD 4 Adjust the AEC detecto...

Page 89: ...is filter in place for the entire AEC calibration procedure Figure 62 Load the cassette with a film and slide it into the cassette holder Protect yourself from radiation and press the exposure button...

Page 90: ...stment The default kilovolt value i e the value that is used when the AEC exposure starts is 68 kV The film density is adjusted by changing the default milliampere value The adjustment range is from 3...

Page 91: ...holder NOTE The film density adjustment must be performed in normal panoramic mode Make sure that the unit is NOT in the AEC mode Select a kilovolt value of 68 and a milliampere value of 7 Drive the X...

Page 92: ...m density 1 0 0 1 OD is achieved and then select the density value that gives the right mA value as follows Enter the service settings mode From the list that appears select AEC base value Figure 65 T...

Page 93: ...EC signals NOTE Take five 10 seconds exposures in the service settings mode with a kilovolt value of 68 and a milliampere value of 7 before adjusting the AEC signals Enter the service settings mode Fr...

Page 94: ...he value and turning it counterclockwise decreases it Figure 69 After the offset value is set the AEC signal during the exposure is adjusted Check that the AEC calibration filter is in the front of th...

Page 95: ...rimmer clockwise decreases the value and turning it counterclockwise increases it Repeat the adjustment until the correct value has been reached Figure 70 Figure 71 To accept the AEC parameters touch...

Page 96: ...alues Take an exposure Check in the Main display that the kV and mA values are not changed during the exposure 2 Second exposure Increase mA value by 5mA from the original value Take an exposure and a...

Page 97: ...CEPHALOSTAT ADJUSTMENT 7 1 Removing the cassette holder cover Loosen the two M4x8 BN 5950 bolts on the top of the cover with a 5 5 mm ring spanner Loosen the two M4x4 DIN 7985 screws on the bottom of...

Page 98: ...on the main display The Select program type appears Select Ceph The rotating unit will move automatically to the correct position for taking cephalometric exposures Figure 73 Select the collimator num...

Page 99: ...to the 90 position Look through the opening on the cephalostat cassette holder and the opening on the head support alignment tools The fourth primary collimator is seen symmetrically if the adjustmen...

Page 100: ...pport around its vertical axis to adjust the ear posts in horizontal direction Fig 76 2 and around its horizontal axis to adjust the ear posts in vertical direction Fig 76 3 If the cephalostat cassett...

Page 101: ...Technical Manual Place a loaded cassette to the cassette holder Select low exposure parameters e g 62 kV 6mA and 0 4 sec Take an exposure and develop the film If the ear posts are exposed concentrical...

Page 102: ...r which is at the end of the cas sette carriage Fig 78 This will enable you to see the soft tissue filter when you check its position Figure 78 Touch the Prog field on the main display The Select prog...

Page 103: ...ion Figure 81 Select kilovolt and milliampere values high enough to enable the radiation beam to be seen in a darkened room for example 62kV and 6mA The actual values will depend on how dark the room...

Page 104: ...ure 82 If the left hand side of the radiation beam does not reach the line marked Soft tissue filter 0mm or extends passed the line the soft tissue filter is in the wrong position it must be repo siti...

Page 105: ...ephalostat arm adjusting screw according to the table Fig 83 2 3 For example if the radiation beam extends 3mm passed the 0mm line screw the adjusting screw about 0 6 turn counterclockwise If the radi...

Page 106: ...Technical Manual 7 6 Checking the cephalometric beam alignment Touch the Prog field on the main display The Select program type appears Select Ceph The rotating unit will move automatically to the co...

Page 107: ...left side of the radiation beam The image of the radiation beam from collimator number 4 will appear on the alignment tool The radiation beam must appear within the borders of the rectangle marked on...

Page 108: ...ect the collimator number 5 Figure 88 Stand behind the tube head and protect yourself from radiation Press and hold down the exposure button The image of the radiation beam from slot number 5 will app...

Page 109: ...he adjustment is performed in the same way as when adjusting the standard panoramic collimator Figure 89 Turn the beam alignment tool so that it is horizontal Figure 90 Select the collimator number 6...

Page 110: ...diation beam The radiation beam must appear within the borders of the rectangle marked on the alignment tool If it does not refer to 2 3 Primary collimator adjustment Planmeca Proline XC Pan Ceph X ra...

Page 111: ...ntry to country it is the responsibility of the installer to ensure that the correct precautions are observed The display values shown in this guide are only examples and should not be interpreted as...

Page 112: ...lights Figure 2 Frankfort plane alignment tool part number 50977 Used with the ball phantom for check ing the position of the Frankfort plane light Figure 3 Sensor alignment tool part number 10002699...

Page 113: ...am alignment tool part number 50972 For checking the position of the panoramic X ray beam Figure 5 Cephalostat calibration tool part number 10002935 For calibrating the cephalostat Figure 6 Panoramic...

Page 114: ...ANORAMIC X RAY BEAM ADJUSTMENT NOTE Switch the unit off after all the checks and adjustments have been performed before taking any patient exposures 2 1 Removing and attaching the fixed sensor head Re...

Page 115: ...over with the 4mm allen screw and slide the cover from its position NOTE In case the X ray unit is a pan ceph unit with two fixed sensor heads the cover is attached to two attachment pins Unscrew the...

Page 116: ...al Manual Loosen the lock disc attachment screw with the 3mm allen key Fig 11 1 and remove the lock disc from the adapter Fig 11 2 Figure 11 Push the button axle inwards and remove the sensor head fro...

Page 117: ...PANORAMIC X RAY BEAM ADJUSTMENT Technical Manual Attaching the fixed sensor head to the adapter Push the sensor head to its adapter Figure 13 Place the lock disc to the adapter Fig 14 1 and tighten t...

Page 118: ...utton axle towards the lock disk Make sure that the head of the axle goes into the hole on the lock disc and tighten the attachment screw with 3mm allen key Figure 15 To remove the sensor head clearan...

Page 119: ...which case all cephalostat equipped units have two fixed sensor heads Unscrew the bottom cover plate attachment screw with the 4mm allen key and remove the cover plate Figure 17 Turn the lock disc fr...

Page 120: ...gure 19 Remove the sensor head from the quick connector mechanism see instructions given in Planmeca Proline XC panoramic X ray units user s manual or remove the fixed sensor head from its adapter ref...

Page 121: ...ill be green The Dimaxis program will show the Waiting for Ready message on the computer screen The indicator light will flash while the unit moves to the ready position They will stop flashing when t...

Page 122: ...unit to a position where you can safely view the secondary collimator when standing behind the tube head Stop pressing the exposure button when the rotating unit is in a convenient position An error...

Page 123: ...ser settings select Service settings password Figure 25 The service setting mode is password protected and the password is asked when the Service settings mode is entered for the first time after swit...

Page 124: ...ppear on the alignment tool Observe the beam from behind the tube head CAUTION Radiation is generated when the exposure button is pressed Take adequate protection measures Keep the exposure time as sh...

Page 125: ...m from collimator number 1 must appear within the borders of the rectangle marked on the alignment tool and fill the lower 80 85 of the rectangle If the beam is not aligned correctly refer to section...

Page 126: ...am too far to the right or left on page E 18 if needed In case the X ray unit is equipped with cephalostat fol low the instructions given in section 2 5 Radiation beam adjustment Planmeca Pro line XC...

Page 127: ...oo high WARNING DO NOT ADJUST THE POSITION OF THE PRIMARY SLOT MECHANISM WHILE X RAYS ARE BEING GENERATED CHECK THE BEAM POSITION ADJUST THE POSITION WITH THE X RAYS SWITCHED OFF AND THEN RECHECK THE...

Page 128: ...orrectly positioned Tighten the screws and recheck the beam Repeat the above procedure until the beam is correctly positioned Figure 32 Radiation beam not vertical If the beam is not vertical loosen t...

Page 129: ...OFF AND THEN RECHECK THE POSITION IF THE BEAM IS STILL MISALIGNED REPEAT THE OPERATION If the beams are too high or too low loosen the two screws that hold the panoramic primary slot plate in position...

Page 130: ...IF THE BEAM IS STILL MISALIGNED REPEAT THE OPERATION NOTE The ceph primary slots are also adjusted according to instructions given in this sec tion If the beam is too far to the left or right of the...

Page 131: ...epeat the above alignment proce dure until the beam is within the alignment rectangle on the fluorescent screen CAUTION Radiation is generated when the exposure button is pressed Take adequate protect...

Page 132: ...ing screw rotate the tab slightly and then tighten the screw The collimator position should then be rechecked Figure 40 Touch the Next field to store the collimator position in the memory and move on...

Page 133: ...anual 2 6 Beam check To run the Beam Check test proceed as follows Start the Beam Check program by clicking Start Programs Planmeca Select Beam Check from the appearing list Figure 41 The window shown...

Page 134: ...hnical Manual The following window appears Figure 43 Touch the i field on the Main display The list of User preference settings appears By touch ing the arrow down field below the list you can see mor...

Page 135: ...ch the Ready field Figure 46 NOTE In case the contrast on the exposure is not satisfactory change the values by touching the kV mA field and take a test exposure The following display appears on the c...

Page 136: ...eceptor The radia tion beam should not exceed the receptor If the radiation is not shown on the image receptor calibrate the X ray unit again and take another exposure If the test report shows that th...

Page 137: ...ere value of 12 With enhanced resolution select 70 kV and 6 mA and with normal reso lution select 66 kV and 4 mA Note that these values must be selected to produce a clear exposure Remove the inner co...

Page 138: ...om the Settings Type pulldown menu Figure 53 The calibration must be performed with both 3x3 enhanced resolution and 4x4 normal res olution binning Select the binning from the Setting Binning pulldown...

Page 139: ...l the sectors with the arrow fields The sectors will turn dark Figure 56 The pmpcal2 window with text Waiting appears Figure 57 Touch the Ready field to drive the X ray unit into the exposure position...

Page 140: ...hnical Manual The pmpcal2 window with text Waiting appears Figure 60 Touch the Ready field to drive the X ray unit into the exposure position The text Exposure appears Figure 61 Take an exposure The s...

Page 141: ...he pmpcal2 window with text Waiting appears Figure 64 Touch the ready field to drive the X ray unit to the exposure position The text Exposure appears Figure 65 Take an exposure The calibration block...

Page 142: ...status bar at the bottom of the window Figure 66 The message window shown below appears Confirm the selection by clicking Yes or cancel the selection by clicking No While marking the row bad the sens...

Page 143: ...m Position the layer light beam so that it is on the black reference line on the side of the ball phantom Select the standard panoramic exposure mode and Select a kilovolt value of 66 and a milliamper...

Page 144: ...ermost balls on the left and right sides should appear symmetrically If the distance from the center of the middle ball to the center of the tenth ball on the right side differs more than 2mm from the...

Page 145: ...rectly positioned Figure 73 Remove the sensor alignment tool from the quick connector mechanism and attach the sen sor head to the quick connector Slide the ball phantom into the patient positioning m...

Page 146: ...he exposure values 60 kV and 2 mA must be selected to produce a clear ball phantom expo sure and it is only possible to select these values in the Test exposure mode Enter the serv ice settings mode F...

Page 147: ...K twice to return to normal mode Touch the ready field to drive the X ray unit into the exposure position The rotating unit will move to ready position Figure 78 NOTE The ready indicator light will be...

Page 148: ...button and then draw a long horizontal line to the image by clicking the start point releasing the mouse button and clicking the end point The Reference dis tance window appears Calculate the line len...

Page 149: ...om s y direction on page E 41 Figure 80 If the distance from the middle ball to the center of the tenth ball on the left hand side is less than 118mm and on the right hand side more than 122mm then th...

Page 150: ...st be moved forwards Fig 82 Figure 82 If the distances from the middle ball to the center of the tenth ball on both the right and left are less than 118mm then the patient positioning mechanism is too...

Page 151: ...cover from the lower shelf Replace the ball phantom tool Remove the sensor head from the quick connector mechanism see instructions given in Planmeca Proline XC panoramic X ray unit s user s manual A...

Page 152: ...t the rotating unit stops moving An error code will appear on the display Clear the error code from the display Manually adjust the rotating unit position so that the center line that runs through the...

Page 153: ...chanism in place and adjust its posi tion to the left or right until the mechanism is centered Figure 89 Make sure that the y line on the ball phantom is parallel to the line on the underside of the a...

Page 154: ...t to the exposure position When the X ray unit is ready the ready field is green Start to take a test exposure by pressing and holding down exposure button on the remote control Stop pressing the expo...

Page 155: ...t tool adapter to the sensor head Place the alignment ruler in position between the primary collimator and the sensor alignment tool as described earlier Figure 92 The line on the alignment ruler must...

Page 156: ...low appears Adjust the position of the patient positioning mechanism with the arrow fields until the line on the ball phantom lines up with the line on the alignment ruler The position of the mechanis...

Page 157: ...t exposure by pressing and holding down exposure button on the remote control Stop pressing the exposure button after about two seconds so that the rotating unit stops moving An error code will appear...

Page 158: ...eviation so that the deviation will be the same in both the 180 and 0 positions 4 3 Adjusting the position of the sensor head NOTE This section applies to panoramic units without cephalostat and pan c...

Page 159: ...eads Adjusting the panoramic position of the sensor head The panoramic position of the sensor head can be slightly adjusted by adjusting the position of the magnet stopper Loosen the magnet stopper lo...

Page 160: ...the magnet can be adjusted with the screw located in the middle of the magnet Figure 100 Adjusting the movement friction of the sensor head The sensor head must be detached from the rotating unit bef...

Page 161: ...NT Planmeca Proline XC X ray unit E 51 PATIENT POSITIONING MECHANISM Technical Manual Adjust the movement friction with the bearing plate screw see Fig 102 Figure 102 Sensor head attachment screw Adju...

Page 162: ...Frankfort plane alignment tool into position on top of the ball phantom Figure 103 Touch either of the Layer arrow fields to switch the positioning lights on and then a second time to drive the patie...

Page 163: ...light beam must be positioned so that it is on the black reference line on the side of the ball phantom The midsagittal plane light beam must strike the black line on the front of the ball phantom If...

Page 164: ...ING LIGHTS Technical Manual 5 2 Positioning light adjustment Bending the mirror bracket backwards or forwards will position the light beam Figure 105 Rotating the mirror bracket will adjust the light...

Page 165: ...TMENTS Technical Manual 6 OTHER PANORAMIC MODE ADJUSTMENTS The following adjustments are performed according to the instructions given in chapter D ADJUSTMENT CALIBRATION on page D 1 MECHANICAL ADJUST...

Page 166: ...nd adjustments have been performed before taking any patient exposures 7 1 Preparations before adjustments Remove the inner cover from tube head assembly Four screws hold the tube head cover in positi...

Page 167: ...nd primary collimator Remove the second primary collimator from the cephalostat head support as follows Unscrew the primary collimator cover attachment screw with the 4mm allen key and remove the coll...

Page 168: ...removing the covers Unscrew the bottom cover plate attachment screw with the 4mm allen key and remove the cover plate Figure 110 Turn the lock disc from above the locking plate and push in the quick...

Page 169: ...XC X ray unit E 59 CEPHALOSTAT ADJUSTMENT Technical Manual Slide the cover from its position Figure 112 Removing and attaching the fixed sensor head Unscrew the bottom cover plate attachment screw wi...

Page 170: ...e XC X ray unit CEPHALOSTAT ADJUSTMENT Technical Manual Unscrew the attachment screw of the adapter cover and slide the cover from its position Figure 114 Unscrew the upper cover attachment screw with...

Page 171: ...Planmeca Proline XC X ray unit E 61 CEPHALOSTAT ADJUSTMENT Technical Manual Loosen the four screws located on the lock disc Figure 116 Loosen the lock disc attachment screw with the 3mm allen key and...

Page 172: ...62 Planmeca Proline XC X ray unit CEPHALOSTAT ADJUSTMENT Technical Manual Loosen the button axle attachment screw with the 3mm allen key and push the button axle inwards Figure 118 Remove the sensor...

Page 173: ...the head support Use a sprit level to check the sensor head position i e the sensor alignment tool position see Fig 121 on page E 64 In case it is not perpendicular to the head support the angle of th...

Page 174: ...it CEPHALOSTAT ADJUSTMENT Technical Manual Adjust the head support angle with the two screws located on the left side of the mechanism use 2 5mm allen key see Fig 121 so that the sensor alignment tool...

Page 175: ...in display Figure 122 The Select program type appears Select Ceph The rotating unit will move automatically to the correct position for taking cephalometric exposures Figure 123 Select kilovolt and mi...

Page 176: ...ual Place the beam alignment tool to the sensor alignment tool to horizontal position see figure below Figure 124 Enter the service setting mode By touching the arrow down field below the list you can...

Page 177: ...ct yourself from radiation Press and hold down the exposure button The image of the radiation beam will appear on the beam alignment tool The radiation beam must appear on the beam alignment tool as s...

Page 178: ...the exposure button The image of the radiation beam will appear on the beam alignment tool The radiation beam must appear symmetrically on the beam alignment tool as shown in the figure below If it d...

Page 179: ...2 5 Radiation beam adjustment Planmeca Proline XC Pan Ceph X ray unit on page E 19 The adjustment is performed in the same way as when adjusting the standard panoramic slot Figure 131 Move the beam al...

Page 180: ...e other screw clockwise with the 6mm allen key to the left Figure 132 If the cephalostat arm position adjustment does not enough correct the beam alignment the position of the latch of the rotating un...

Page 181: ...ing the head support position Place the beam alignment tool to the sensor alignment tool to horizontal position see figure below Figure 134 Enter the ceph exposure mode The rotating unit will move aut...

Page 182: ...reen of the beam alignment tool are used to check the alignment of the ear posts Select exposure values of approximately 70 and a milliampere value of 10 Stand behind the tube head protect yourself fr...

Page 183: ...r of cephalostat head support Make sure that the locking screw of the adjustment flange is loosened Fig 139 1 Adjust the head support position according to the Fig 139 Rotate the head support around i...

Page 184: ...nd Fig 139 below Figure 139 Fasten the loosened screws and replace the covers NOTE CHECK THE RADIATION BEAM ALIGNMENT ACCORDING TO THE INSTRUCTIONS GIVEN IN SECTION 7 3 Checking the cephalometric beam...

Page 185: ...collimator to its position Remove the sensor head and attach the sensor alignment tool to the cephalostat head sup port Enter the service settings mode By touching the arrow down field below the list...

Page 186: ...utton The image of the radiation beam will appear on the beam alignment tool The beam image should appear within the borders of the rectangle marked on the beam alignment tool If it does not adjust th...

Page 187: ...l The beam image should appear within the borders of the rectangle marked on the beam alignment tool as shown in the figure above If it does not adjust the second primary collimator position Refer to...

Page 188: ...Loosen all the three screws located on the side of second primary collimator with the 4mm allen key Figure 144 Move the second primary collimator in vertical direction until the collimator is correct...

Page 189: ...ioned use the 2 5mm allen key Figure 146 Second primary collimator too far to the right or left Loosen the attachment screws of second primary collimator with the 4mm allen key and move the collimator...

Page 190: ...nsor head to the quick connector Make sure that the second primary collimator is attached to the cephalostat Remove the nasial positioner and the ear posts from their holders Attach the cephalostat ca...

Page 191: ...t exposure mode refer to section 2 2 Test exposure on page B 10 Start the Dimax3 calibration program by double clicking the Dimax2Tool exe program icon located in the Dimaxis program folder The Dimax2...

Page 192: ...al Touch the ready field to drive the X ray unit to the exposure position The text Exposure appears Figure 154 Take an exposure The sensor head is now calibrated After the exposure has been taken the...

Page 193: ...t left arrow keys and the left edge with the up down keys Figure 156 While editing the shape of the triangle the sensor is simultaneously recalibrated If the evenly shaped triangle can not be reached...

Page 194: ...lso the cephalostat adjustments by taking an exposure from the ear posts see section 7 5 Checking the head support position on page E 71 Editing the calibration image In case the calibration image con...

Page 195: ...y marked six rows more rows cannot be marked and the following message window appears Figure 162 The row can be returned back to normal by clicking it with the right mouse button Taking an ear posts e...

Page 196: ...text Exposure appears Figure 165 Take an exposure On the image you will see the images of a metal ball and a metal ring The must be concentric or if not exactly concentric there must be a small gap be...

Page 197: ...rly collimated We recommend that you perform the beam check after the normal cephalostat beam adjustment To run the Beam Check test proceed as follows Start the Beam Check program by clicking Start Pr...

Page 198: ...anual The following window appears Figure 168 Touch the i field on the Main display The list of User preference settings appears By touch ing the arrow down field below the list you can see more featu...

Page 199: ...the beam check is 70 and the default mA value is 10 Touch the Ready field Figure 171 NOTE In case the contrast on the exposure is not satisfactory change the values by touching the kV mA field and ta...

Page 200: ...e seen entirely on the image receptor The radia tion beam should not exceed the receptor If the radiation is not shown on the image receptor calibrate the X ray unit again and take another exposure If...

Page 201: ...t surfaces can be cleaned with a soft cloth damped in a mild cleaning solution 1 2 Operator s checks Exposure indicators Confirm that the exposure indicator appears on the Graphic user interface and t...

Page 202: ...oard is to be changed in whole and sent back to the factory for recalibration that is done by replacing the faulty component The parameters to be checked are the following Before exposure kV measureme...

Page 203: ...nected between the connector J1 5 and tube head ground Read the multimeter display Acceptable value between J1 5 and tube head ground is from 379 ohms to 387 ohms 4 1 8 5 J1 5 mA measurement PSU Tube...

Page 204: ...mic mode use a fluorescent screen to determine the X ray field area if you are not totally sure about it 2 The sensor distance from the focal spot should be as short as possible to maximise the sig na...

Page 205: ...his method requires that the covers around the tube head assembly are removed The analog feedback voltage signals can be measured with a calibrated multimeter An oscilloscope is required if kV and mA...

Page 206: ...interval during which the tube potential exceeds 70 of the peak tube potential The exposure time must be within 10 of the value displayed in the user interface Feedback signal offset measurement The...

Page 207: ...information when tracing sensor and switch signals since the signals can be viewed here 2 ERROR MESSAGES Please refer to sections 2 ERROR MESSAGES on page C 1 and 3 ERROR MESSAGE EXPLANATIONS on page...

Page 208: ...LIGHTS Technical Manual 3 POWER SUPPLY PCB INDICATOR LIGHTS NOTE The Power supply PCB indicator lights and lamp can be used in fault finding In this section the functions of the indicator lights are d...

Page 209: ...85 Power supply PCB internal voltage too low is related to this If the light is OFF check the following in this order 1 Check the light D26 If it is OFF perform the checks described in section D26 15V...

Page 210: ...etween Keyboard processor PCB and GUI PCB Planet cable exposure switch cable D19 12V Indicator light for secondary 12V operating voltage This is Power supply PCB internal volt age The light is normall...

Page 211: ...3 If it is OFF perform the checks described in section D43 Filament Voltage on page G 4 2 If the lamp does not flash after preheating the high voltage generator does not start Check the Generator CPU...

Page 212: ...at least two months When the equipment is turned on with a flat battery the clock display and mm display are blinking all zeroes In the following is explained which information is lost and with which...

Page 213: ...ion part can be moved with hands motor or generator processor PCB faulty or one motor cable loose Check the connections and try with new generator processor PCB SYMPTOM POSSIBLE REASON CORRECTIVE ACTI...

Page 214: ...or and gear dam aged Cable guide stucks SYMPTOM POSSIBLE REASON CORRECTIVE ACTION Rotation cycle gets stuck The equipment is installed atilt Adjustment of the guidance wheel erroneous Adjustment of th...

Page 215: ...e noise besides these is abnormal Attachment of the driving sur face to the groove Function of the cable guide SYMPTOM POSSIBLE REASON CORRECTIVE ACTION Cassette motor is not running Keyboard out of o...

Page 216: ...CORRECTIVE ACTION Trembles during movement Dirt in linear bearings or driving surface Spiral gear damaged SYMPTOM POSSIBLE REASON CORRECTIVE ACTION Abnormal noise from the mech anism Cassette carriage...

Page 217: ...ed to zero after installing the reference Hall sensor or keyboard processor PCB or that the accu mulator is empty SYMPTOM POSSIBLE REASON CORRECTIVE ACTION Motor is not running Keyboard out of order P...

Page 218: ...r or connector loose PCB out of order or connector loose Motor starts but supports immobile Pin loose Drawing nut glides on motor axle Thread of drawing nut dam aged SYMPTOM POSSIBLE REASON CORRECTIVE...

Page 219: ...f order or connector loose Motor functions stalls Locking between secondary axle and bending wheels glides Counterweight or Z carriage has stuck Transportation pins or locking screw of counterweight n...

Page 220: ...radiograph SYMPTOM POSSIBLE REASON CORRECTIVE ACTION Z carriage gets stuck One of the steel cables broken Creeping speed adjusted incor rectly Cables or cable wheel dam aged SYMPTOM POSSIBLE REASON C...

Page 221: ...m otherwise exposed SYMPTOM POSSIBLE REASON CORRECTIVE ACTION Very light radiographs Film cassette upside down in its holder Primary collimator positioned so that the radiation beam goes trough the se...

Page 222: ...Manual 10 6 Exposed area incorrectly limited Film has certain tolerance in the holder which causes considerable variations SYMPTOM POSSIBLE REASON CORRECTIVE ACTION Radiograph incorrectly limited in v...

Page 223: ...ng the 4 screws at the cassette head Figure 1 T H I S X R A Y U N IT M A Y B E D A N G E R O U S T O P A T IE N T A N D O P E R A T O R U N L E S S S A F EE X P O S U R EF A C T O R S A N D O P E R A...

Page 224: ...d the cover of the secondary collimator Figure 2 TH IS X R AY UN IT MA Y BE DA NG ERO US TO PA TIE NT AN D OP ERA TO R UN LES S SA FE EXP OS UR E FA CTO RS AN D OP ERA TIN G INS TRU CTI ON S AR E OB S...

Page 225: ...the way to the groove Remove one end of the cover pulling to the shown direction To remove the other end keep it in this angle as it falls only to the collimator Fig 3 2 T H I S X R A Y U N I T M A Y...

Page 226: ...Manual 1 5 Lower shelf cover a Drive the head support to open position b Drive the positioning mechanism to outmost position c Remove the chin rest adaptor Figure 4 d Remove the fixing screws under th...

Page 227: ...floor where you can tilt the machine c Detach the unit from the wall and overturn it carefully on the support d Pull the top trim cover out e Remove the steel cables and connectors f Slack the stop sc...

Page 228: ...tors attaching shaft e Remove the motor f Remove the spring nipple and attaching axle with bearings 2 4 Positioning motors a Remove the cover of lower shelf b Remove all the connectors c Remove the ha...

Page 229: ...possible at least the exposure count memory should be write to on a paper for the future use before replacing the board Information what must be reprogrammed Time and date Exposure warning signal tone...

Page 230: ...limator Remove the primary collimator mechanism from the old tube head f Remove the damaged tube head out from the X ray unit Then position the new tube head to the X ray unit g Reconnect all the cabl...

Page 231: ...ed on Fig 6 below Figure 6 Carefully place the new software chip into the socket NOTE The orientation of the software chip is critical Never try to force the chip into the socket Attach the lower shel...

Page 232: ...m its position Figure 7 Remove the software chip from its socket with the special tool as shown on Fig 8 below Figure 8 Carefully place the new software chip into the socket NOTE The orientation of th...

Page 233: ...nect the Software loading cable Planmeca part number 10003926 to the PS 2 connector at the underside of the user interface Connect the other end of the Software loading cable to the computer serial po...

Page 234: ...tart the software loading open the load gui bat file Figure 11 The serial port number is first asked Type the port number and press the Enter key Touch the Sw Update field on the display The software...

Page 235: ...THE SOFTWARE Technical Manual Loading percentage is shown on the PC window Figure 13 Wait until the software is loaded The user interface will reset automatically Switch OFF and ON the X ray unit The...

Page 236: ...Chapter H PARTS REPLACEMENT REPAIR H 14 Planmeca Proline XC X ray unit REPLACING THE SOFTWARE Technical Manual...

Page 237: ...he Z carriage and the rotating unit The upper horizontal part of the Z carriage upper support arm assembly supports the rotating unit and contains mechanics determining the kinematics of the rotation...

Page 238: ...timal way throughout the excursion The geometry of the driving groove of the block Fig 3 4 is as follows The groove has the shape of a curve of a circle symmetrically to both directions from the cente...

Page 239: ...he bearing point B dur ing the rotating cycle Apart from point B the path of the rotating movement is also deter mined by drive guide point C On the main block Fig 2 4 there is a U groove and a guide...

Page 240: ...t wheel The cassette carriage is driven by an friction wheel Fig 3 4 which is in con tact with the top surface of the collimator The lateral force caused by the cassette holder the weight of the film...

Page 241: ...echanism A carriage Fig 4 2 is attached with bearings and axles Fig 4 3 and 4 to the frame The panoramic carriage is locked to the frame The cassette holder Fig 4 5 is attached with linear bearings to...

Page 242: ...frame Under a nut there is an inner limiting collimator sheet which consists of an aluminium filter plate and lead plates with holes The lead plate reduces the radiation beam for the actual primary c...

Page 243: ...collimator tube there is a second inner primary collimator Fig 6 2 which reduces secondary radiation scattering from the inner parts of the collimator tube Part Fig 6 3 is the frame of the primary col...

Page 244: ...ealized with a Hall detector The detector is located on a PCB card Fig 7 8 and the magnet is located on a bar attached to the installation plate Fig 7 1 The microprocessor controls the linear movement...

Page 245: ...XC X ray unit I 9 MECHANICAL CONSTRUCTION AND OPERATION Technical Manual The microprocessor commands the movement of the motor The function of the command system is described in section Circuit boards...

Page 246: ...drive pulleys through a worm gear transmission Fig 8 10 In practice only one of the two pulleys is closely connected to the secondary axle of the transmission whereas the other is freely assembled wit...

Page 247: ...al Manual A Hall detector in the vertical part of the Z carriage is the limit switch for the Z carriage move ment The detector gets impulses from magnets Fig 8 32 of the column Commandment of height a...

Page 248: ...ead When the tube head is replaced it must be correctly aligned and the tube type must be given to the system after which the system must be allowed to learn the filament characteristics 2 2 Circuit b...

Page 249: ...djust motor and the patient temple rest motor It also controls the operation of the generator processor and gives the operation commands to it via one serial communications cable It operates the two r...

Page 250: ...y to full speed When the button is released the motor stops immediately if it was still in the slow mode but slows down softly if it was running faster If the motor is driven to the end of it s traver...

Page 251: ...sensor on the LAYER HOLD LIMITS board whether the temple rests are open or closed If the sensor is active near the magnet it is detected as a closed position and the motor is driven into open directio...

Page 252: ...2 4 Lasers To make it as easy as possible to position the patient rightly three positioning lights are pro vided All the lights are similar in construction The light beam adjustment is done by bending...

Page 253: ...Planmeca Proline XC X ray unit J 1 Chapter Technical Manual J WIRING DIAGRAM...

Page 254: ...Chapter J WIRING DIAGRAM J 2 Planmeca Proline XC X ray unit Technical Manual...

Page 255: ...otation Motor R otation Lock E nd Limit Primary Position Detector S tart Limit 105 10 04 Cassette Limits PCB Cassette Motor Ceph Lock Z Carr Autoprint Connector P 2 P 1 1 1 10001760 10002157 10001761...

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Page 258: ...Planmeca Oy Asentajankatu 6 00880 Helsinki Finland tel 358 20 7795 500 fax 358 20 7795 555 sales planmeca com www planmeca com...

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