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Pitco MG2 Full, Technical Service And Exploded Parts

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L22-236 Rev 0 (04/03)

Technical Service and Exploded Parts

For Gas Fryers

Covering Models

MGII, MG2 Full and Split

Pitco Frialator, Inc.,

P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304

(800) 258-3708 • (603) 225-6684 • FAX (603) 225-8497

www.pitco.com

FRANCAIS

US

CAN

Summary of Contents for MG2 Full

Page 1: ...e and Exploded Parts For Gas Fryers Covering Models MGII MG2 Full and Split Pitco Frialator Inc P O Box501 JctI 89 I 93Concord NH03302 0501 509Route3A Bow NH03304 800 258 3708 603 225 6684 FAX 603 225...

Page 2: ...CE TECHNICIAN THE MODEL SERIAL NUMBER AND ELECTRICAL REQUIREMENTS STAMPED INTO THE DATA PLATE LOCATED ON THE INSIDE PANEL OF THE DOOR NOTICE THIS APPLIANCE IS INTENDED FOR PROFESSIONAL USE ONLY AND AS...

Page 3: ...Chart 5 Basic Trouble Shooting 8 Relay Board Component Explanation 10 Ladder Diagram 13 Schematics 14 19 Basic Parts List 20 Exploded Drawings 20 31 Front Panel and Tank Components 22 Pump Box and Dr...

Page 4: ...thecontrollerwillindicateanignitionfailureor heatfailure Afterthehilimitisreset unitcoolsto 400 F 20 F the computer will have to be turned off and back on for the unit to heat Hood Relay System U S C...

Page 5: ...has cooled it is defective Drain Valve Return Valve Switches Theseswitchesareamagneticallyoperatedproximity switches When the DrainValve handle is moved to the openposition theActuatorwillmoveawayfro...

Page 6: ...connector to the controller With 24 VAC supplied to pin 1 24VAC supply and pin 5 24VACinputfromDVI thedisplayshouldread OFF With the controller turned on there will be a 24 VDC output at pin 9 side o...

Page 7: ...ateorificeandgastyperegula tor 4 Ifburnerswereremoved reinstallthemandturngas supplyshut offvalvetothe ON position Referto lightinginstructionsandrelighttheappliance With burnerson checkforanygasleaka...

Page 8: ...the yellow handle is fully open inline with the gas line C Verify that quick disconnect is properly connected D Call a qualified gas technicain Oil is hotter or colder than computer controller displa...

Page 9: ...switch C Incorrect switch gap alignment A Check position of handle B Switch may be loose or have loose wires replace if defective C Check gap alignment replace if defective Oil is returning to the va...

Page 10: ...put voltage from transformer Relay Board Note Note If the fryer is equipped with a computer or solid state digital at connection J33 there will be a jumper from pin 2 to pin 10 to supply 24 VAC to pin...

Page 11: ...BLE HEAT DEMAND TO DRAIN OR FLOAT SWITCH 24VACH 1 3 NONE BASKET LIFT R BASKET LIFT L SIDE ON DC HEAT DEMAND 24VDC RETURN 24VAC RETURN HEAT FEEDBACK 6 2 4 5 7 8 10 9 TEMPERATURE TO PRIMARY COOKING CONT...

Page 12: ...12 L22 236 Rev 0 04 03 Schematics...

Page 13: ...EAT DEMAND OUTPUT HEAT FEEDBACK INPUT 24 VAC INPUT 24 VAC COMMON TRANSFORMER DRAIN SWITCH HI LIMIT SWITCH NC GAS VALVE MAIN VALVE OPERATOR PILOT VALVE OPERATOR IGNITOR IGNITION MODULE MV OUT PV OUT SP...

Page 14: ...DELAY CERAMIC VALVE GAS FAST OPEN 24VAC PROPANE VALVE GAS FAST OPEN 24VAC PROPANE UNREG VALVE GAS FAST OPEN 24VAC PROPANE VALVE GAS FAST OPEN 24VAC NATURAL VALVE GAS FAST OPEN 24VAC NATURAL V1 DOMESTI...

Page 15: ...T NOT USED 1 GND GRN 16 WHT 16 BLK 16 BLK 16 WHT 16 GRN 16 1 BLK 5 3 A B C 2 SW1 8 4 6 J11 L N G J12 VIOL W 7 1 ORG 2 24 VAC 6 W BRN 3 2 NOT USED RED CONTROL VIOL W 3 6 P8 2 1 W BRN RED W J P10 4 5 FR...

Page 16: ...240V 50Hz 240V 50Hz 230V 50 60Hz 120V 50 60Hz 240V 50Hz 120V 50 60Hz 230V 50 60Hz 120V 50 60Hz 208V 50 60Hz B6673002 B6673001 60130810 60130806 60077901 60130807 60130301 60130302 60078502 60104701 PP...

Page 17: ...HORTENING HEATER OPTIONS B6748104 2 3 1 2 3 J52 1 2 3 J51 WHT 18 BLK 18 L L G N N G J71 L GND SJTO 16 AWG N N L GND 16 AWG SJTO J72 T1 24V P102 A11 FROM CORD BOX M1 LS4 CB1 T3 K5 115V 60HZ DOMESTIC HT...

Page 18: ...ESTIC V1 CE EXPORT F1 E2 RT1 2 T1 LS1 TYPICAL HL1 A1 60113501 60113502 60113505 60113504 60113503 PP10263 60130901 60130902 60132702 PP10429 PP10084 PP10262 60025301 60137701 60132501 60108601 A2 DOME...

Page 19: ...IED EQUIPMENT NEMA L21 20P120 208 VACP3PHASE GND NEUT L1 L2 LOAD J102 L BLK 14 WHT 14 GRN 14 SEE SHEET 2 TO PUMP BOX N G BLK 12 RED 12 ORG 12 WHT 12 GRN 12 L J101 G N 230VAC 1PH 10A MIN SERVICE J103 P...

Page 20: ...20 L22 236 Rev 0 04 03 Exploded Drawings and Parts Lists...

Page 21: ...me Delay Fuse 60133503 120V Heat Tape Pump 60133504 230 240V Heat Tape Pump 60133501 120V Heat Tape Flush Hose 60133502 230 240V Heat Tape Flush Hose PP11104 1 Viton O ring 60138701 Full LH Non Lockin...

Page 22: ...TF 6 A1406802 Probe Hi Limit Bracket 7 B6700604 C Temperature Probe 8 Contact Factory Top Deck 9 A3671102 Left Right Front Panel End Cap A3671002 Front Panel Middle Cap 10 60127301 Relay Board 601327...

Page 23: ...23 L22 236 Rev 0 04 03 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 Figure 1...

Page 24: ...on locking Handle 60138703 Drain Valve Full Right Split W Locking Handle 6 A7021701 Drain Valve Nipple 7 A7022201 Drain Flange 8 A7022101 Drain Ferrule 9 B6665101 Drain Elbow 10 60088002 Hex Bolt 3 8...

Page 25: ...25 L22 236 Rev 0 04 03 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Pump Entrance Box viewed from bottom Figure 2...

Page 26: ...751101 Harness Spinal Tap 12 B8037303 Nat MGII Burner B8030001 LP MGII Burner 13 A8031701 Nat MGII Burner Shroud A8031703 LP MGII Burner Shroud A8031801 Nat MGII Twin Burner Shroud 14 A8031601 Flame J...

Page 27: ...27 L22 236 Rev 0 04 03 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Figure 3...

Page 28: ...otor Only 60130809 208VAC Motor Only PP10417 5 GPM Pump Only 15 P6071516 3 4 x 4 NPT Nipple 16 A7027602 Pickup Tube Receiving Block 17 PP11104 1 x 1 18 viton O ring 3 required 18 A7008302 Paper Suppor...

Page 29: ...29 L22 236 Rev 0 04 03 1 2 3 4 20 21 22 24 1 6 7 8 9 10 11 12 5 13 14 15 16 17 19 18 23 25 26 27 28 30 29 31 32 Figure 4...

Page 30: ...19 0 4 0 11 5 7 5 P35 J41 J43 4 0 5 0 2 2 5 5 6 B 7 1 0 A 1 7 4 J4 J5 J7 J8 P10 J2 P17 J41 J43 P35 P34 P32 PHANTOM PART SHOW FOR REFERENCE ONLY NOT SUPPLIED WITH HARNESS G Y J 4 J8 J7 J5 P2 B 6 7 4 4...

Page 31: ...CORD 16 3 W IEC320 MALE 66 GND N L GND N L 60128501 CORD FEMALE IEC NEMA 5 15 B6751701 CORD NO HOOD POWER 60137201 CORD 5 WIRE TERMINATIONS W X G Y Z W WHT NEMA L20 21P 120 208V 3PH 20A X BLK Y RED Z...

Page 32: ...ern Standard Time Monday through Friday toll free at 800 258 3708 US and Canada only or 603 225 6680 In the event of problems with or questions about your order please contact the Pitco Frialator Auth...

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