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ITM#0256542

MODEL: PBV24CB

PART: 10859

 

O W N E R ' S   M A N U A L

CHARCOAL  

BARREL SMOKER

IMPORTANT, READ CAREFULLY, RETAIN FOR 

FUTURE REFERENCE. MANUAL MUST BE 

READ BEFORE OPERATING!

For outdoor and household use only.  Not for commercial use. 

WARNING

: PLEASE READ THE ENTIRE MANUAL BEFORE 

INSTALLATION AND USE OF THIS APPLIANCE. FAILURE TO FOLLOW 

THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, 

BODILY INJURY OR EVEN DEATH. CONTACT LOCAL BUILDING 

OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION 

INSPECTION REQUIREMENTS IN YOUR AREA.

CHAMPION

TM

Summary of Contents for 0256542

Page 1: ...ATING For outdoor and household use only Not for commercial use WARNING PLEASE READ THE ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS APPLIANCE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA CHAMPIONTM ...

Page 2: ...an car cellar loft or boat Keep your unit in an area clear and free from combustible materials gasoline and other flammable vapors and liquids Should a grease fire occur close the lid until the fire is out Do not throw water on the unit Do not try to smother the fire Use of an all class class ABC approved fire extinguisher is valuable to keep on site If an uncontrolled fire does occur call the Fir...

Page 3: ...olorless odorless tasteless gas produced by burning gas wood propane charcoal or other fuel Carbon monoxide reduces the blood s ability to carry oxygen Low blood oxygen levels can result in headaches dizziness weakness nausea vomiting sleepiness confusion loss of consciousness or death Follow these guidelines to prevent this colorless odorless gas from poisoning you your family or others See a doc...

Page 4: ...s com TABLE OF CONTENTS Safety Information 2 Parts Specs 5 Assembly Preparation 6 Assembly Instructions Installing The Wheels 6 Mounting The Body Bracket Handles 7 Securing The Chimney 7 Mounting The Lid Handle 7 Mounting The Door Handle 8 Installing The Air Intake Pipes 8 Securing The Side Shelf Brackets 8 Installing The Side Shelves 9 Mounting The Thermometer 9 Installing The Charcoal Basket 9 P...

Page 5: ...t Right x2 9 Air Intake Pipe x2 10 Air Intake Silicone Pad x2 11 Hanging Rack x1 12 Cooking Grid x3 13 Heat Diffuser Plate x1 14 Charcoal Basket x1 15 Charcoal Tray x1 16 Door Handle x1 17 Wheel x2 A Wheel Axle Pin x2 B Wheel Washer x2 C Wheel Locking Pin x2 D Screw x4 E Screw x16 F Screw x2 G Locking Washer x4 H Washer x4 I Screw x8 J Step Screw x4 NOTE Due to ongoing product development parts ar...

Page 6: ...the hole as shown From below add a Wheel Washer then secure using the Wheel Cotter Pin Repeat same installation for the other Wheel NOTE Once installed both wheels should spin freely ASSEMBLY PREPARATION Parts are located throughout the shipping carton including underneath the smoker Inspect the unit parts and hardware blister pack after removing from the protective shipping carton Discard all pac...

Page 7: ...he Barrel Lid From the outside secure the Chimney Stack to the top of the Barrel Lid using four screws The screw will fasten to the self clinching nut on the inside of the Barrel Lid Note illustration 3A Replace the Chimney Cap by twisting it back onto the top of the Chimney Stack Note illustration 3B NOTE Adjust the Chimney Cap to affect the airflow inside the Smoker If cooking at low temperature...

Page 8: ...ws halfway first Secure a fifth screw from the inside of the Barrel Body into the upper part of the Air Intake Pipe Once all five screws are mounted and aligned properly tighten completely Repeat same installation for the other Air Intake Pipe on the opposing side fo the Barrel Body IMPORTANT The bottom part of each Air Intake Pipe should be completely sealed once completely tightened to avoid any...

Page 9: ...lation First remove the pre installed nut and washer from the stem of the Thermometer FromtheoutsideoftheBarrelBody locatetheholefortheThermometer Insert the stem of the Thermometer from the outside then secure into place using the washer and nut from the inside of the Barrel Body NOTE Ensure the Thermometer is rotated for readibility 10 INSTALLING THE CHARCOAL BASKET Parts Required 1 x Charcoal B...

Page 10: ...ect heat from the Charcoal Basket creating a more even heat distribution throughout the Barrel Body Next place the Cooking Grids into the Barrel Body resting each grid on the pre mounted support brackets Adjust the height of the support brackets as needed NOTE To maintain the grilling performance of your Cooking Grids regular care and maintenance is required When desired for use remove the Cooking...

Page 11: ...e and open the Charcoal Refill Door Place some lighter cubes or solid firelighters into the Charcoal Basket and then load two or three handfuls of lump charcoal overtop filling the Charcoal Basket approximately 2 3 full CAUTION Do not use gasoline white spirit lighter fluid alcohol or other similar chemicals for lighting or relighting the fire 3 Light the lighter cubes or solid firelighters using ...

Page 12: ...he smoker TIP As a portion guide half a cup of pellets should provide 30 40 minutes of smoke HOW TO USE THE HANGING RACK Maximize space inside the smoker by using the Hanging Rack Easily hang multiple racks of ribs sausages or any other meats using sturdy meat and or sausage hooks This allows the heat and infusing smoke to encircle the meat by 360 degrees 1 Remove the Cooking Grids and place the H...

Page 13: ...sing hot soapy water Leave the smoker to dry completely before replacing cooking components 3 OUTSIDE SURFACES Wipe down your smoker after each use Use warm soapy water to cut the grease Do not use oven cleaner abrasive cleansers or abrasive cleaning pads on the outside surfaces as it may damange the paint finish All painted surfaces are not covered under warranty but rather are part of general ma...

Page 14: ... before lighting the smoker A BBQ floor mat is very useful Due to food handling accidents and cooking spatter a BBQ floor mat would protect a deck patio or stone platform from the possibility of grease stains or accidental spills 3 SMOKING TIPS AND TECHNIQUES To infuse more smoke flavor into your meats cook longer and at lower temperatures also known as low and slow Meat will close its fibers afte...

Page 15: ...ents and allow the smoker to smother with lack of oxygen For low temperature cooking use less fuel Smoker Does Not Get Hot Enough Check fuel level The smoker may quickly lose fire if there is not enough charcoal in the Charcoal Basket Add more fuel and leave both the Chimney and Air Intake Pipe dampers completely open More oxygen and airflow will allow the fire to increase burning more lump charco...

Page 16: ...harcoal Refill Door x1 20 Door Handle x1 21 Door Buckle x1 22 Air Intake Pipe x2 23 Air Intake Silicone Pad x2 24 Body Bracket Handle x2 25 Body Bracket x1 26 Body Bracket Spacer x2 27 Foot Gasket x6 28 Refill Door Casters x2 29 Wheel x1 NOTE Due to ongoing product development parts are subject to change without notice REPLACEMENT PARTS Part Description A Wheel Axle Pin x2 B Wheel Washer x2 C Whee...

Page 17: ...ted warranty coverage s apply for a unit which is used in commercial applications EXCEPTIONS There is no written or implied performance warranty on Pit Boss Grills as the manufacturer has no control over the installation operation cleaning maintenance or the type of fuel burned This warranty will not apply nor will Dansons or Genesis International Corporation Pty Ltd assume responsibility if your ...

Page 18: ...ional Corporation Pty Ltd 61 8 9248 9822 service genesiscorp com au WARNING THIS PRODUCT CAN EXPOSE YOU TO CHEMICALS INCLUDING CARBON MONOXIDE WHICH IS A COMBUSTION BY PRODUCT KNOWN TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM FOR MORE INFORMATION GO TO WWW PRODUCTSAFETY GOV AU NEWS CARBON MONOXIDE SAFETY ...

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