PIPER AIRCRAFT, INC.
PA-28-161, WARRIOR III
MAINTENANCE MANUAL
PAGE 1
Nov 30/06
1H17
12-00-00
GENERAL
This chapter covers all routine servicing of airplane, scheduled and non-scheduled, including
replenishment of fuel, oil, brake fluid, tire pressure, lubrication requirements, servicing of oleo struts with
air and oil, etc. Pay special attention to all WARNINGS and CAUTIONS.
1.
Aircraft Finish Care
WARNING: DO NOT USE GASOLINE, ALCOHOL, BENZENE, CARBON TETRACHLORIDE,
THINNER, ACETONE OR WINDOW CLEANING SPRAYS TO CLEAN AIRPLANE.
The entire airplane is carefully finished inside and out to assure maximum service life. The external
surfaces are coated with durable polyurethane enamel.
A.
Dupont Imron 6000 Paint System
CAUTION:
FAILURE TO OBSERVE THE PROPER "FINISH CARE" GUIDELINES MAY RESULT
IN DAMAGE OR LOSS OF SHINE OF THE AIRCRAFT PAINT. IMPROPER CARE
MAY ALSO VOID THE WARRANTY REGARDING THE AIRCRAFT FINISH.
Piper aircraft delivered in 1999 and later (i.e. - Warrior III
S/N’s 2842046 & up
) use the new Dupont
Imron 6000 paint system. The guidelines outlined below must be followed to prevent damage to the
finish and ensure long paint life.
(1)
For the first 30 days after painting:
(a)
Hand wash the aircraft often. Use fresh water only.
(b)
Avoid parking under trees or places where birds roost. If sap, bird droppings, or insect
remains are discovered, rinse them off immediately. (Sap, bird droppings, or insect
remains will damage the paint during this period.)
(2)
For the first 120 days after painting:
(a)
To remove heavy soil, use mild liquid soap. Never use detergent.
(b)
DO NOT WAX THE AIRCRAFT WITHIN 120 DAYS OF PAINTING!
(3)
For long term paint finish protection:
(a)
Park in a sheltered area whenever possible.
(b)
Never use a scraper to remove ice or snow from painted surfaces.
(c)
Never let avgas, oil, or hydraulic fluid stand on painted surfaces. (This will permanently
damage the finish.)
(d)
Never wash the aircraft in the hot sun.
(e)
Never wipe the finish with a dry cloth, always use fresh water.
(f)
Avoid abrasive cleaners, chemicals, abrasive wax, or brushes.
(g)
Have paint nicks or scratches touched up as soon as possible to maintain the aircraft's
corrosion protection.
To summarize, Piper aircraft using the new Dupont paint system need special attention in the early
days of ownership.
Summary of Contents for PA-28-161
Page 30: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1C2 THIS PAGE INTENTIONALLY BLANK...
Page 38: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1C10 THIS PAGE INTENTIONALLY BLANK...
Page 84: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1E12 THIS PAGE INTENTIONALLY BLANK...
Page 97: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1F1 CHAPTER 7 LIFTING AND SHORING...
Page 98: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1F2 THIS PAGE INTENTIONALLY BLANK...
Page 106: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1F10 THIS PAGE INTENTIONALLY BLANK...
Page 115: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1F19 CHAPTER 9 TOWING AND TAXIING...
Page 116: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1F20 THIS PAGE INTENTIONALLY BLANK...
Page 125: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1G5 CHAPTER 10 PARKING AND MOORING...
Page 126: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1G6 THIS PAGE INTENTIONALLY BLANK...
Page 136: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1G16 THIS PAGE INTENTIONALLY BLANK...
Page 153: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1H11 CHAPTER 12 SERVICING...
Page 154: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1H12 THIS PAGE INTENTIONALLY BLANK...
Page 194: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1J4 THIS PAGE INTENTIONALLY BLANK...
Page 244: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2C2 THIS PAGE INTENTIONALLY BLANK...
Page 261: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2C19 CHAPTER 23 COMMUNICATIONS...
Page 262: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2C20 THIS PAGE INTENTIONALLY BLANK...
Page 275: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2D9 CHAPTER 24 ELECTRICAL POWER...
Page 276: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2D10 THIS PAGE INTENTIONALLY BLANK...
Page 318: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2F6 THIS PAGE INTENTIONALLY BLANK...
Page 333: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2G1 CHAPTER 27 FLIGHT CONTROLS...
Page 334: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2G2 THIS PAGE INTENTIONALLY BLANK...
Page 403: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2J5 CHAPTER 28 FUEL...
Page 404: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2J6 THIS PAGE INTENTIONALLY BLANK...
Page 466: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3C2 THIS PAGE INTENTIONALLY BLANK...
Page 476: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3C16 THIS PAGE INTENTIONALLY BLANK...
Page 487: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3D7 CHAPTER 32 LANDING GEAR...
Page 488: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3D8 THIS PAGE INTENTIONALLY BLANK...
Page 531: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3F3 CHAPTER 33 LIGHTS...
Page 532: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3F4 THIS PAGE INTENTIONALLY BLANK...
Page 552: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3G2 THIS PAGE INTENTIONALLY BLANK...
Page 601: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3I11 CHAPTER 37 VACUUM...
Page 602: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3I12 THIS PAGE INTENTIONALLY BLANK...
Page 626: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3J12 THIS PAGE INTENTIONALLY BLANK...
Page 679: ...4C1 PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL CHAPTER 51 STRUCTURES...
Page 680: ...4C2 PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK...
Page 717: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4D15 CHAPTER 52 DOORS...
Page 718: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4D16 THIS PAGE INTENTIONALLY BLANK...
Page 733: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4E7 CHAPTER 53 FUSELAGE...
Page 734: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4E8 THIS PAGE INTENTIONALLY BLANK...
Page 743: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4E17 CHAPTER 55 STABILIZERS...
Page 744: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4E18 THIS PAGE INTENTIONALLY BLANK...
Page 771: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4G1 CHAPTER 56 WINDOWS...
Page 772: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4G2 THIS PAGE INTENTIONALLY BLANK...
Page 783: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4G13 CHAPTER 57 WINGS...
Page 784: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4G14 THIS PAGE INTENTIONALLY BLANK...
Page 815: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4H21 CHAPTER 61 PROPELLERS...
Page 816: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4H22 THIS PAGE INTENTIONALLY BLANK...
Page 828: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4I10 THIS PAGE INTENTIONALLY BLANK...
Page 835: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4I17 CHAPTER 71 POWER PLANT...
Page 836: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4I18 THIS PAGE INTENTIONALLY BLANK...
Page 870: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4K4 THIS PAGE INTENTIONALLY BLANK...
Page 917: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5C1 CHAPTER 74 IGNITION...
Page 918: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5C2 THIS PAGE INTENTIONALLY BLANK...
Page 955: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5D15 CHAPTER 77 ENGINE INDICATING...
Page 956: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5D16 THIS PAGE INTENTIONALLY BLANK...
Page 971: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5E7 CHAPTER 78 EXHAUST...
Page 972: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5E8 THIS PAGE INTENTIONALLY BLANK...
Page 981: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5E17 CHAPTER 79 OIL...
Page 982: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5E18 THIS PAGE INTENTIONALLY BLANK...
Page 995: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5F7 CHAPTER 80 STARTING...
Page 996: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5F8 THIS PAGE INTENTIONALLY BLANK...
Page 1010: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5F22 THIS PAGE INTENTIONALLY BLANK...