Pioneer KEH-P5010R Service Manual Download Page 1

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PIONEER CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC.

P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER EUROPE NV

Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD.

253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2000

K-ZZD. OCT. 2000 Printed in Japan

ORDER NO.

CRT2581

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER

KEH-P5010R

X1M/EW

Service
Manual

CONTENTS

1. SAFETY INFORMATION ............................................2

2. EXPLODED VIEWS AND PARTS LIST .......................2

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...12

4. PCB CONNECTION DIAGRAM ................................38

5. ELECTRICAL PARTS LIST ........................................46

6. ADJUSTMENT..........................................................53

7. GENERAL INFORMATION .......................................54

7.1 DIAGNOSIS ........................................................54

7.1.1 DISASSEMBLY .........................................54

7.1.2 CONNECTOR FUNCTION DESCRIPTION55

7.2 PARTS .................................................................56

7.2.1 IC................................................................56

7.2.2 DISPLAY ....................................................63

7.3 OPERATIONAL FLOW CHART ...........................65

8. OPERATIONS AND SPECIFICATIONS.....................66

KEH-P5010R/X1M/EW

This service manual should be used together with the following manual(s):

Model No.

Order No.

Mech. Module Remarks

CX-1011

CRT2406

Cassette Mech. Module:Mech.Description, Disassembly, Adjustment

This service manual does not describe the CD test mode.

For the operations in the CD test mode, refer to the CD player's Service manual.

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/MW/LW TUNER

KEH-P5011

X1M/EE

HIGH POWER CASSETTE PLAYER WITH FM/MW/LW TUNER

KEH-4011

X1M/EE

Summary of Contents for KEH-P5010R

Page 1: ...2 4 PCB CONNECTION DIAGRAM 38 5 ELECTRICAL PARTS LIST 46 6 ADJUSTMENT 53 7 GENERAL INFORMATION 54 7 1 DIAGNOSIS 54 7 1 1 DISASSEMBLY 54 7 1 2 CONNECTOR FUNCTION DESCRIPTION55 7 2 PARTS 56 7 2 1 IC 56 7 2 2 DISPLAY 63 7 3 OPERATIONAL FLOW CHART 65 8 OPERATIONS AND SPECIFICATIONS 66 KEH P5010R X1M EW This service manual should be used together with the following manual s Model No Order No Mech Modul...

Page 2: ... properly and safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician 2 EXPLODED VIEWS AND PARTS...

Page 3: ...are Parts List Screws adjacent to mark on the product are used for disassembly Owner s Manual Installation Manual Model Part No Language KEH P5010R X1M EW CRD3286 English Spanish German CRD3287 French Italian Dutch CRD3293 English Spanish German French Italian Dutch KEH P5011 X1M EE CRD3358 English Russian CRD3359 English Russian KEH 4011 X1M EE CRD3292 English Russian CRD3296 English Russian Part...

Page 4: ...4 KEH P5010R P5011 4011 2 2 EXTERIOR KEH P5010R X1M EW A B ...

Page 5: ...ton A B CAC6823 33 Button EJECT BSM CAC6824 34 Button CROSS CAC6825 35 Button CAC6834 36 Button SOURCE CAC6851 37 Spring CBH2210 38 Cover CNS6171 39 Keyboard Unit CWM7339 40 LCD LCD1902 CAW1616 41 Connector CN1901 CKS3580 42 Holder CNC9091 43 Spacer CNM5043 44 Sheet CNM7059 45 Rubber CNV6480 46 Lighting Conductor CNV6495 47 Lighting Conductor CNV6496 48 Connector CNV6497 49 Grille Unit CXB6332 50 ...

Page 6: ...6 KEH P5010R P5011 4011 2 3 EXTERIOR KEH P5011 X1M EE A B ...

Page 7: ...789 31 Button 1 6 CAC6822 32 Button A B CAC6823 33 Button EJECT BSM CAC6824 34 Button CROSS CAC6825 35 Button CAC6821 36 Button SOURCE CAC6851 37 Spring CBH2210 38 Cover CNS6171 39 Keyboard Unit CWM7648 40 LCD LCD1902 CAW1635 41 Connector CN1901 CKS3580 42 Holder CNC9091 43 44 Sheet CNM7059 45 Rubber CNV6480 46 Lighting Conductor CNV6495 47 Lighting Conductor CNV6496 48 Connector CNV6497 49 Grille...

Page 8: ...8 KEH P5010R P5011 4011 2 4 EXTERIOR KEH 4011 X1M EE A B ...

Page 9: ...on A B CAC6823 33 Button EJECT BSM CAC6824 34 Button CROSS CAC6825 35 Button CAC6821 36 Button SOURCE CAC6851 37 Spring CBH2210 38 Cover CNS6171 39 Keyboard Unit CWM7495 40 LCD LCD1902 CAW1635 41 Connector CN1901 CKS3580 42 Holder CNC9091 43 44 Sheet CNM7059 45 Rubber CNV6480 46 Lighting Conductor CNV6495 47 Lighting Conductor CNV6496 48 Connector CNV6497 49 Grille Unit CXB6709 50 Chassis Unit CXB...

Page 10: ...10 KEH P5010R P5011 4011 2 5 CASSETTE MECHANISM MODULE C D ...

Page 11: ...9 Gear ENV1560 30 Worm Wheel ENV1566 31 Lever ENV1551 32 Flywheel ENV1554 33 Gathering PCB ENX1068 34 Switch S1 S2 ESG1007 35 Deck Unit EWM1032 36 Plug CN251 CKS3540 37 Gathering PCB ENX1067 38 Motor Unit M1 EXA1491 39 Motor EXM1028 40 Head Assy HD1 EXA1592 41 Motor Unit M2 EXA1580 42 Screw BMZ20P022FMC 43 Bracket ENC1528 44 Chassis Unit EXA1615 45 Pinch Holder Unit EXA1608 46 Pinch Roller ENV1518...

Page 12: ...1 5 6 S1 LOAD S2 MODE EGN1 REEL SENSE M M M2 SUB MOTOR M1 MAIN MOTOR 5 2 1 D REEL SENSE PCB CN602 CN952 CN901 CN601 CN1901 VCK VDT VST ACC BACK UP FL FL RL RL TEL MUTE B REMOTE VCC LOUT RIMUTE LDSW STBY KEY MATRIX LCD IC 3 EEPROM ANTENNA JACK 1 2 FM AM TUNER UNIT 28 27 FM AM 1ST IF 10 7MHz T51 Q51 CF51 CF52 CF53 IC1 MIXER IF AMP DET 6 21 18 LDET COMP 22 25 10 14 12 15 16 8 13 2 3 4 CF202 VDD LOCL ...

Page 13: ...h 20 FWD L ch REV L ch 39 32 33 18 19 17 3 1 5 6 8 7 10 CN256 3 1 5 6 S1 LOAD S2 MODE EGN1 REEL SENSE M M M2 SUB MOTOR M1 MAIN MOTOR 5 2 1 D REEL SENSE PCB CN602 CN952 CN901 CN601 CN1901 VCK VDT VST ACC BACK UP FL RL TEL MUTE B REMOTE VCC LOUT RIMUTE LDSW STBY KEY MATRIX LCD IC 3 EEPROM ANTENNA JACK 1 2 FM AM TUNER UNIT 28 27 FM AM 1ST IF 10 7MHz T51 Q51 CF51 CF52 CF53 IC1 MIXER IF AMP DET 6 21 18...

Page 14: ...resistance values or capacitance values are expressed in codes Ex Resistors Code Practical value 123 12k ohms 103 10k ohms Capacitors Code Practical value 103 0 01uF 101 10 100uF 10V TUNER AMP UNIT LOADSW The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor...

Page 15: ...UP REAR OUTPUT L R 11 10 9 8 7 6 5 4 3 2 1 IP BUS INPUT SOURCE SELECTOR ELECTRONIC VOLUME MUTE POWER AMP 8 4V REGULATOR OFF MUTE 5V REGULATOR POWER SWITCH BACK UP SENSE ACC SENSE CELLULAR MUTE SYSTEM MUTE BACK LIGHT SWITCH FM AM IP BUS TAPE 6 6dBs 2 9dBs 10 3dBs 3 8dBs IP BUS 0dB 1kHz 2 2dBs TAPE 4 6dBs TAPE 22 2dBs VER ...

Page 16: ...1 4011 1 2 3 4 1 2 3 4 D C B A DSP 201M S00B X601 CSS1310 6 29MHz 0R0 162 162 272 272 123 123 FM AM TUNER UNIT ANTENNA JACK A TUNER AMP UNIT SYSTEM CONTROLLER FM 100 400Hz AM 30 400Hz 15 5dBs 26 0dBs A a A a A b 1 2 3 4 ...

Page 17: ...F 101 10 100uF 10V LOADSW The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacit...

Page 18: ...16 CEK1136 REAR OUTPUT L R SOURCE SELECTOR ELECTRONIC VOLUME MUTE POWER AMP 8 4V REGULATOR OFF MUTE 5V REGULATOR SYSTEM MUTE FM AM IP BUS TAPE 6 6dBs 2 9dBs 10 3dBs 3 8dBs TAPE 4 6dBs TAPE 22 2dBs A a A b A b 1 2 3 4 KEH P5010R P5011 4011 ...

Page 19: ... RR FR FR FL FL RL RL ACC GND B REM BACK UP 11 10 9 8 7 6 5 4 3 2 1 IP BUS INPUT 5V REGULATOR POWER SWITCH BACK UP SENSE ACC SENSE CELLULAR MUTE BACK LIGHT SWITCH IP BUS 0dB 1kHz 2 2dBs VER A b A a A b 4 5 6 7 KEH P5010R P5011 4011 ...

Page 20: ...lue 123 12k ohms 103 10k ohms Capacitors Code Practical value 103 0 01uF 101 10 100uF 10V TUNER AMP UNIT LOADSW The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicat...

Page 21: ...0 9 8 7 6 5 4 3 2 1 IP BUS INPUT SOURCE SELECTOR ELECTRONIC VOLUME MUTE POWER AMP 8 4V REGULATOR OFF MUTE 5V REGULATOR POWER SWITCH BACK UP SENSE ACC SENSE CELLULAR MUTE SYSTEM MUTE BACK LIGHT SWITCH FM AM IP BUS TAPE 6 6dBs 2 9dBs 10 3dBs 3 8dBs IP BUS 0dB 1kHz 2 2dBs TAPE 4 6dBs TAPE 22 2dBs VER ...

Page 22: ... 1 2 3 4 1 2 3 4 D C B A DSP 201M S00B 333 473 X601 CSS1023 4 194304MHz 682 162 162 272 272 123 123 FM AM TUNER UNIT ANTENNA JACK A TUNER AMP UNIT SYSTEM CONTROLLER FM 100 400Hz AM 30 400Hz 15 5dBs 26 0dBs A a A a A b 1 2 3 4 ...

Page 23: ...F 101 10 100uF 10V LOADSW The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacit...

Page 24: ...3 4 D C B A 600µH 332 16 CEK1136 REAR OUTPUT L R SOURCE SELECTOR ELECTRONIC VOLUME MUTE POWER AMP 8 4V REGULATOR OFF MUTE 5V REGULATOR SYSTEM MUTE FM AM IP BUS TAPE 6 6dBs 2 9dBs 10 3dBs 3 8dBs TAPE 4 6dBs TAPE 22 2dBs A a A b A b 1 2 3 4 ...

Page 25: ... P5010R P5011 4011 5 6 7 8 5 6 7 8 D C B A 11 10 9 8 7 6 5 4 3 2 1 IP BUS INPUT 5V REGULATOR POWER SWITCH BACK UP SENSE ACC SENSE CELLULAR MUTE BACK LIGHT SWITCH IP BUS 0dB 1kHz 2 2dBs VER A b A a A b 4 5 6 7 ...

Page 26: ...cal value 123 12k ohms 103 10k ohms Capacitors Code Practical value 103 0 01uF 101 10 100uF 10V TUNER AMP UNIT LOADSW The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol i...

Page 27: ... 6 7 8 D C B A A b A 600µH 332 16 CEK1136 SOURCE SELECTOR ELECTRONIC VOLUME POWER AMP 8 4V REGULATOR OFF MUTE 5V REGULATOR BACK UP SENSE ACC SENSE SYSTEM MUTE BACK LIGHT SWITCH FM AM TAPE 6 6dBs 2 9dBs 3 8dBs TAPE 22 2dBs CELLULAR MUTE ...

Page 28: ...1 1 2 3 4 1 2 3 4 D C B A DSP 201M S00B 273 103 X601 CSS1023 4 194304MHz 682 162 162 272 272 123 123 FM AM TUNER UNIT ANTENNA JACK A TUNER AMP UNIT SYSTEM CONTROLLER FM 100 400Hz AM 30 400Hz 15 5dBs 26 0dBs A a A a A b 1 2 3 ...

Page 29: ...03 0 01uF 101 10 100uF 10V LOADSW The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete...

Page 30: ...R P5011 4011 1 2 3 4 1 2 3 4 D C B A 600µH 332 16 CEK1136 SOURCE SELECTOR ELECTRONIC VOLUME POWER AMP 8 4V REGULATOR OFF MUTE 5V REGULATOR SYSTEM MUTE FM AM TAPE 6 6dBs 2 9dBs 3 8dBs TAPE 22 2dBs A a A b A b 1 2 3 ...

Page 31: ...31 KEH P5010R P5011 4011 5 6 7 8 5 6 7 8 D C B A 5V REGULATOR BACK UP SENSE ACC SENSE BACK LIGHT SWITCH CELLULAR MUTE A b A a A b 4 5 6 ...

Page 32: ...32 KEH P5010R P5011 4011 1 2 3 4 1 2 3 4 D C B A 4 97MHz CAW1616 EQ PTY LCD DRIVER KEY CONTROLLER REMO SENS B 3 6 KEYBOARD UNIT KEH P5010R X1M EW ...

Page 33: ...33 KEH P5010R P5011 4011 5 6 7 8 5 6 7 8 D C B A 7MHz 0R0 151 151 151 IL1801 1802 CEL1651 14V 40mA D1811 1818 SML210PT A CN601 B KEYBOARD UNIT EQ LOCAL BSM TA REMOTE CONTROL SENSOR B ...

Page 34: ...34 KEH P5010R P5011 4011 1 2 3 4 1 2 3 4 D C B A 4 97MHz CAW1635 LCD DRIVER KEY CONTROLLER EQ RPT B 3 7 KEYBOARD UNIT KEH P5011 X1M EE KEH 4011 X1M EE ...

Page 35: ...35 KEH P5010R P5011 4011 5 6 7 8 5 6 7 8 D C B A 7MHz 0R0 151 151 151 IL1801 1802 CEL1651 14V 40mA D1811 1818 SML210PT A CN601 B KEYBOARD UNIT EQ LOCAL BSM LOUD B ...

Page 36: ...Vref1 RIN L NC RIN R GND FIN R Vref2 FIN L NFI L M OUT L EQOUT L Vref4 TAI L BIAS NC NC MSGV S MUTE 120 70 ser REP f R MSDET MSI MAOUT MSGV R MOUT R EQOUT R Vref3 TAI R RIP PBOUT R NC NC NC CN252 CN251 EQ AMP IC251 390P C252 390P C254 390P PBOUT L NC VCC MSOUT NC C403 R022 R402 R33 C402 15K R401 18K R271 C271 1 50 3 8 CASSETTE MECHANISM MODULE C C Decimal points for resistor and capacitor fixed va...

Page 37: ...1K R354 1K R373 0R0 R355 270K C352 3900P R362 300 C351 R22 C353 R01 C354 R01 R374 0R0 C356 R01 C355 R1 D352 1SS355 M1 MOTOR UNIT MAIN MOTOR EXA1491 S1 LOAD ESG1007 S2 ESG1007 MODE REEL SENSE EGN1 EGN1004 M2 MOTOR UNIT SUB MOTOR EXA1580 RS3 RS2 RS1 SC2 SC1 TAB MC CE VCC2 NC VCC MCS RRS FRS RSB C TAB MS2 NC NC MM SM1 RSB GND RS mtl MCS load CN255 CN253 CN256 CN254 MECHANISM DRIVER IC351 PA2020A R022...

Page 38: ...AM 4 1 TUNER AMP UNIT NOTE FOR PCB DIAGRAMS 1 The parts mounted on this PCB include all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams A Capacitor Connector P C Board Chip Part SIDE A SIDE B ...

Page 39: ...C CN251 FM AM TUNER UNIT CORD FRONT REAR OUTPUT IP BUS INPUT 1 2 3 4 L R ANTENNA JACK 39 KEH P5010R P5011 4011 5 6 7 8 5 6 7 8 D C B A A SIDE A ...

Page 40: ...40 KEH P5010R P5011 4011 1 2 3 4 1 2 3 4 D C B A A TUNER AMP UNIT 1 2 3 4 5 6 3 2 1 6 5 4 3 2 1 6 5 4 A ...

Page 41: ...41 KEH P5010R P5011 4011 5 6 7 8 5 6 7 8 D C B A A SIDE B ...

Page 42: ...42 KEH P5010R P5011 4011 1 2 3 4 1 2 3 4 D C B A 4 2 KEYBOARD UNIT B KEYBOARD UNIT EQ VOL VOL SOURCE 1 2 3 4 5 6 LOCAL BSM EJECT AUDIO BAND B SIDE A EW PTY EE RPT EW TA EE LOUD ...

Page 43: ...B KEYBOARD UNIT A CN601 43 KEH P5010R P5011 4011 1 2 3 4 1 2 3 4 D C B A B SIDE B ...

Page 44: ...4011 1 2 3 4 1 2 3 4 D C B A CN251 CN271 IC Q IC251 Q351 Q352 ADJ VR302 VR301 IC351 CN252 CN254 CN253 CN255 M1 M2 HEAD ASSY CN256 21 22 4 4 CASSETTE MECHANISM MODULE DECK UNIT C CN602 DECK UNIT C A SIDE A SIDE B CN256 D C ...

Page 45: ...45 KEH P5010R P5011 4011 1 2 3 4 1 2 3 4 D C B A 1 2 3 4 5 6 S1 LOAD S2 MODE CN256 EGN1 REEL SENSE REEL SENSE PCB D CN253 C D ...

Page 46: ...SS270 D 607 Diode 1SS270 D 608 Diode S5688G D 609 Diode S5688G D 670 Diode 1SS270 D 671 Diode 1SS270 D 672 Diode 1SS270 D 674 Diode 1SS270 D 675 Diode 1SS270 D 676 Diode 1SS270 D 951 Diode S5688G D 952 Diode S5688G D 953 Diode S5688G D 956 Diode HZS6L B2 D 957 Diode HZS9L B3 D 958 Diode HZS9L A2 L 401 Ferri Inductor LAU1R0M L 402 Ferri Inductor LAU4R7K L 403 Ferri Inductor LAU1R0M L 601 Ferri Indu...

Page 47: ...711 RD1 4PU681J R 712 RS1 16S224J R 713 RS1 16S224J R 714 RS1 16S224J R 715 RS1 16S223J R 716 RS1 16S223J R 717 RS1 16S222J R 718 RS1 16S222J R 720 RS1 16S474J R 721 RS1 16S681J R 722 RS1 16S153J R 723 RS1 16S681J R 724 RS1 16S473J R 725 RD1 4PU681J R 751 RD1 4PU222J R 752 RS1 16S223J R 753 RS1 16S472J R 754 RS1 16S102J R 755 RS1 16S102J R 756 RS1 16S473J R 757 RS1 16S473J R 758 RS1 16S102J R 759 ...

Page 48: ...ransistor 2SC4081 Q 601 Transistor 2SC4081 Q 602 Transistor 2SC4081 Q 609 Transistor 2SA1037K Q 611 Transistor 2SA1037K Q 751 Transistor 2SA1037K Q 752 Transistor DTC114EU Q 951 Transistor 2SD2396 Q 952 Transistor 2SD2037 Q 953 Transistor 2SB1243 Q 954 Transistor DTC114EU Q 959 Transistor 2SC4081 Q 960 Transistor RN46A1 D 301 Diode 1SS270 D 302 Diode 1SS270 D 313 Diode S5688G D 314 Diode S5688G D ...

Page 49: ...6S473J R 659 RS1 16S473J R 660 RS1 16S203J R 661 RS1 16S473J R 665 RS1 16S473J R 666 RS1 16S473J R 667 RS1 16S333J R 668 RS1 16S222J R 669 RS1 16S222J R 672 RS1 16S222J R 673 RS1 16S473J R 675 RS1 16S1R0J R 679 RD1 4PU222J R 685 RS1 16S682J R 690 RD1 4PU472J R 691 RS1 16S222J R 694 RD1 4PU222J R 751 RD1 4PU222J R 752 RS1 16S223J R 753 RS1 16S472J R 754 RS1 16S102J R 755 RS1 16S102J R 756 RS1 16S47...

Page 50: ...5 Diode S5688G D 316 Diode S5688G D 317 Diode S5688G D 318 Diode S5688G D 319 Diode S5688G D 320 Diode S5688G D 601 Diode HZS7L C2 D 602 Diode HZS7L A1 D 603 Diode 1SS270 D 605 Diode 1SS270 D 606 Diode 1SS270 D 607 Diode 1SS270 D 670 Diode 1SS270 D 671 Diode 1SS270 D 672 Diode 1SS270 D 674 Diode 1SS270 D 675 Diode 1SS270 D 676 Diode 1SS270 D 951 Diode S5688G D 952 Diode S5688G D 953 Diode S5688G D...

Page 51: ...1 CKSQYB474K16 C 302 CKSQYB474K16 C 303 CKSQYB474K16 C 304 CKSQYB474K16 C 305 CEJA100M16 C 306 CKSQYB225K10 C 307 CKSRYB473K16 C 308 CEJA330M10 C 309 3300µF 16V CCH1368 C 310 CKSRYB104K16 C 311 CKSQYB474K16 C 312 CKSQYB474K16 C 313 CKSQYB474K16 C 314 CKSQYB474K16 C 315 CKSQYB225K10 C 320 CKSRYB224K16 C 401 CKSRYB123K25 C 402 CKSRYB123K25 C 403 CKSQYB103K50 C 404 CKSRYB473K16 C 405 CEJA101M6R3 C 40...

Page 52: ...14 RS1 16S181J R 1815 RS1 16S181J R 1816 RS1 16S151J R 1817 RS1 16S181J R 1818 RS1 16S181J R 1823 RS1 16S471J R 1824 RS1 16S471J R 1825 RS1 16S471J R 1826 RS1 16S471J R 1850 RS1 16S151J R 1851 RS1 16S151J R 1852 RS1 16S151J R 1853 RS1 16S0R0J R 1901 RS1 10S222J R 1902 RS1 10S222J R 1905 RS1 16S473J CAPACITORS C 1810 CKSQYB104K16 C 1811 CKSQYB104K16 C 1902 CKSRYB103K50 Unit Number CWM7495 KEH 4011 ...

Page 53: ...CKSRYB391K50 C 254 CKSRYB391K50 C 255 CKSRYB103K50 C 256 CKSRYB103K50 C 271 1µF 50V ECH0002 C 272 CKSRYB104K16 C 301 CKSRYB104K16 C 302 CKSRYB104K16 C 351 CKSQYB224K25 C 352 CKSRYB392K50 C 353 CKSRYB103K50 C 354 CKSRYB103K50 C 355 CKSQYB104K50 C 356 CKSRYB103K50 C 401 CKSRYB392K50 C 402 CKSRYB334K10 C 403 CKSRYB223K25 C 404 CKSRYB103K50 C 405 CKSRYB333K16 Unit Number Unit Name REEL SENSE PCB S 1 S...

Page 54: ...11 4011 Removing the Case not shown 1 Remove the two screws 2 Remove the Case Removing the Cassette Mechanism Module Fig 1 Remove the four screws and then remove the Cassette Mechanism Module Removing the Panel Assy Fig 1 Disconnect the two stoppers and then remove the Panel Assy Fig 1 Fig 2 Tuner Amp Unit Cassette Mechanism Module Panel Assy 7 GENERAL INFORMATION 7 1 DIAGNOSIS 7 1 1 DISASSEMBLY ...

Page 55: ...PUT 10 BUS R INPUT 11 BUS L INPUT ANTENNA JACK 11 10 9 8 7 6 5 4 3 2 1 12 1 B REMOTE 2 ACC 3 FR OUTPUT 4 FR OUTPUT 5 FL OUTPUT 6 FL OUTPUT 7 BACK UP 8 RL OUTPUT 9 RL OUTPUT 10 RR OUTPUT 11 RR OUTPUT 12 GND REAR OUTPUT ANTENNA JACK 11 10 9 8 7 6 5 4 3 2 1 12 1 NC 2 ACC 3 FR OUTPUT 4 FR OUTPUT 5 FL OUTPUT 6 FL OUTPUT 7 BACK UP 8 RL OUTPUT 9 RL OUTPUT 10 RR OUTPUT 11 RR OUTPUT 12 GND KEH 4011 X1M EE ...

Page 56: ...utput 27 SYSPW O C System power supply control output 28 TUNPCE2 O C EEPROM chip enable output 29 DALMON O C DFS alarm output 30 currq O Tuner voltage FIX output 31 STBY O C Cassette mechanism stand by output 32 CM O C Cassette mechanism capstan motor control output 33 VSS GND 34 SC1 O C Cassette mechanism sub motor control output 35 SC2 O C Cassette mechanism sub motor control output 36 NES I Cas...

Page 57: ...sens I ACC power sense input 66 bsens I Back up power sense input 67 VSS GND 68 VDD Power supply 69 X2 Crystal oscillator connection pin 70 X1 Crystal oscillator connection pin 71 IC GND 72 NC Not used 73 TESTIN I Test program mode input 74 AVDD Power supply terminal 75 AVREF0 A D converter reference voltage 75 SL I SD level input from tuner 77 MODEL I Model select input 78 NL1 I RDS noise level i...

Page 58: ...tem power supply control output 28 TUNPCE2 O C EEPROM chip enable output 29 DALMON O C DFS alarm output 30 currq O Tuner voltage FIX output 31 STBY O C Cassette mechanism stand by output 32 CM O C Cassette mechanism capstan motor control output 33 VSS GND 34 SC1 O C Cassette mechanism sub motor control output 35 SC2 O C Cassette mechanism sub motor control output 36 NES I Cassette mechanism forwar...

Page 59: ... sense input 67 VSS GND 68 VDD Power supply 69 X2 Crystal oscillator connection pin 70 X1 Crystal oscillator connection pin 71 IC GND 72 NC Not used 73 TESTIN I Test program mode input 74 AVDD Power supply terminal 75 AVREF0 A D converter reference voltage 75 SL I SD level input from tuner 77 MODEL I Model select input 78 NL1 I RDS noise level input 79 NL2DT I RDS noise level input 80 ILMPW O C Il...

Page 60: ...illator connection pin 24 VSS GND 25 26 KDT2 3 I Key data input 27 NC Not used 28 KST4 O Key strobe output 29 55 SEG39 13 O LCD segment output 56 VDD Power supply 57 64 SEG12 5 O LCD segment output PAL006A 1 TAB 2 P GND2 3 OUT2 4 STBY 5 OUT2 6 VCC 7 OUT1 8 P GND1 9 OUT1 10 SVR 11 IN1 12 IN2 13 S GND 14 IN4 15 IN3 16 AC GND 17 OUT3 18 P GND3 19 OUT3 20 VCC 21 OUT4 22 MUTE 23 OUT4 24 P GND4 SWITCH 2...

Page 61: ...v R 36 37 4 5 GND FIN R M OUT R Vref3 38 6 Vref2 EQOUT R 39 7 FIN L TAI R 40 8 NFI L RIP 1 9 M OUT L PBOUT R 2 10 EQOUT L NC 3 Vref4 24 23 22 21 MSGv S NC NC NC LPF DET MUTE ON off MUTE ON off HA12229F TA8277H TAB GND2 STBY VCC2 RIP IN1 IN2 PRE GND IN4 IN3 AUX IN OUT3 OUT3 GND3 OUT3 VCC1 OUT4 MUTE OUT4 GND4 CRIP OUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 OUT2 OUT2 OUT1 G...

Page 62: ...p to the VDD at 47kΩ 16 CE1 I chip enable 1 AF RF chip enable Active at High To be grounded at 47kΩ 17 NC Not used 18 LDET O lock detector Active at Low To be pulled up to the VDD at 47kΩ 19 CREQ I current request Active at Low To be grounded at 47kΩ 20 NC Not used 21 COMP O composite signal FM composite signal output r out 100Ω 22 VCC power supply Analog section power supply pin D C 8 4V 0 3V 23 ...

Page 63: ...9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 SEG19 SEG36 COM2B COM0A COM2C COM3B COM2D COM1B COM0B SEG39 SEG38 COM3A COM2A COM1A 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 21 1 47 46 45 44 43 42 41 39 38 50 49 48 40 COM2B COM0A COM2C COM3B COM2D COM1B COM0B COM3A COM2A COM1A COMMON SEGMENT 7 2 2 DISPLAY CAW1616 KEH P5010R X1M EW ...

Page 64: ... SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 SEG19 SEG36 COM2B COM0A COM2C COM3B COM2D COM1B COM0B SEG39 SEG38 COM3A COM2A COM1A 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 21 1 47 46 45 44 43 42 41 39 38 50 49 48 40 COM2B COM0A COM2C COM3B COM2D COM1B COM0B COM3A COM2A COM1A COMMON SEGMENT ...

Page 65: ...n 19 Source keys operative Completes power on operation After that proceed to each source operation SYSPW H Pin 27 Starts communication with Grille microcomputer Source ON 300ms 300ms In case of the above signal the communication with Grille microcomputer may fail If the time interval is not 300msec the oscillator may be defective BSENS L ASENS L DSENS L ...

Page 66: ... for KEH P5010R button AUDIO button 2 3 buttons BAND button FUNCTION button Not Used SOURCE OFF button ATT button This lets you quickly lower volume level by about 90 Press once more to return to the original volume level 5 buttons AUDIO button BAND button Detach button PTY button Buttons 1 6 SOURCE button TA button EQ button EJECT button LOCAL BSM button buttons Cassette door 5 2 3 buttons ...

Page 67: ...5011 4011 Head Unit KEH P5011 X1M EE KEH 4011 X1M EE AUDIO button BAND button Detach button RPT button Buttons 1 6 SOURCE button LOUD button EQ button EJECT button LOCAL BSM button buttons Cassette door 5 2 3 buttons ...

Page 68: ...en this product s source is switched ON To retract the antenna switch the source OFF 2 Raise or lower the volume 3 Turn the source OFF Hold for 1 second Each press changes the Source Basic Operation of Tuner Manual and Seek Tuning You can select the tuning method by changing the length of time you press the 2 3 button Manual Tuning step by step 0 5 seconds or less Seek Tuning 0 5 seconds or more N...

Page 69: ...lect between Track Search or Fast Forward Reverse by pressing the 2 3 button for a different length of time Track Search 0 5 seconds or less Fast Forward Reverse Continue pressing Note Multi CD indicator lights when a Multi CD source is selected Play Time Indicator Disc Search Disc Number Indicator Track Number Indicator Disc Number Search for 6 Disc 12 Disc types You can select discs directly wit...

Page 70: ...ow F1 FM1 65 74 MHz F2 FM2 F3 FM3 87 5 108 MHz Manual and Seek Tuning You can select the tuning method by changing the length of time you press the 2 3 button Manual Tuning step by step 0 5 seconds or less Seek Tuning 0 5 seconds or more Note If you continue pressing the button for longer than 0 5 seconds you can skip broadcast stations Seek Tuning starts as soon as you release the button Stereo i...

Page 71: ...t Note Don t insert any materials except for cassette into Cassette Loading Slot Fast Forward Rewind and Music Search Each press of the 3 button selects Fast Forward or Forward Music Search FF Fast Forward F MS Forward Music Search Normal Playback Each press of the 2 button selects Rewind or Rewind Music Search REW Rewind R MS Rewind Music Search Normal Playback Note Fast Forward Rewind and Music ...

Page 72: ...body 27 Blue white 7 To Auto antenna relay control terminal max 300 mA 12 V DC 9 Connect leads of the same color to each other 21 Blue white To system control terminal of the power amp max 300 mA 12 V DC 26 Blue white 6 14 Red 4 To electric terminal controlled by ignition switch 12 V DC ON OFF 13 Red 5 Accessory or back up 17 Speaker leads White White black Gray Gray black Green Green black Violet...

Page 73: ...ns when using a different amp sold separately With a 2 speaker system do not connect anything to the speaker leads that are not connected to speakers Yellow To terminal always supplied with power regardless of ignition switch position Black ground To vehicle metal body Red To electric terminal controlled by ignition switch 12 V DC ON OFF Power amp sold separately Fuse Yellow black If you use a cel...

Page 74: ...peaker leads that are not connected to speakers Yellow To terminal always supplied with power regardless of ignition switch position Black ground To vehicle metal body Red To electric terminal controlled by ignition switch 12 V DC ON OFF Fuse Yellow black If you use a cellular telephone connect it via the Audio Mute lead on the cellular telephone If not keep the Audio Mute lead free of any connect...

Page 75: ...Cassette player Tape Compact cassette tape C 30 C 90 Tape speed 4 76cm sec 0 14cm sec 0 05cm sec Fast forward rewinding time Approx 100 sec for C 60 Wow flutter 0 09 WRMS Frequency response 30 16 000 Hz 3 dB Stereo separation 45 dB Signal to noise ratio 61 dB IEC A network FM tuner Frequency range 87 5 108 MHz Usable sensitivity 9 dBf 0 8 µV 75 Ω mono S N 30 dB 50 dB quieting sensitivity 15 dBf 1 ...

Page 76: ...B Cassette player Tape Compact cassette tape C 30 C 90 Tape speed 4 76cm sec 0 14cm sec 0 05cm sec Fast forward rewinding time Approx 100 sec for C 60 Wow flutter 0 09 WRMS Frequency response 30 16 000Hz 3 dB Stereo separation 45 dB Signal to noise ratio 61dB IEC A network FM tuner Frequency range 65 74 MHz 87 5 108 MHz Usable sensitivity 10 dBf 0 9 µV 75 Ω mono S N 30 dB 50 dB quieting sensitivit...

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