Pioneer GM-D9605 Service Manual Download

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ORDER NO.

PIONEER CORPORATION

1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan

PIONEER ELECTRONICS (USA) INC.

P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV

Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD.

253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2015

GM-D9605/XEEL

CRT5800

BRIDGEABLE FOUR-CHANNEL POWER AMPLIFIER

GM-D9605

/XEEL

K-ZZZ OCT. 2015 Printed in Japan

Summary of Contents for GM-D9605

Page 1: ... O Box 1760 Long Beach CA 90801 1760 U S A PIONEER EUROPE NV Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2015 GM D9605 XEEL CRT5800 BRIDGEABLE FOUR CHANNEL POWER AMPLIFIER GM D9605 XEEL K ZZZ OCT 2015 Printed in Japan ...

Page 2: ... SUB PCBA 22 12 ELECTRICAL PARTS LIST 23 CAUTION Where in a manufacturer s service documentation for example in circuit diagrams or lists of components a symbol is used to indicate that a specific component shall be replaced only by the component specified in that documentation for safety reasons the following symbol shall be used This service manual is intended for qualified service technicians i...

Page 3: ...nual You should conform to the regulations governing the product safety radio and noise and other regulations and should keep the safety during servicing by following the safety instructions described in this manual Please be aware of high voltage area marked in red box as follows Before disassembling the unit be sure to turn off the power Unplugging and plugging the connectors during power on mod...

Page 4: ...r Transistor might be damaged When you replace sheets 9 16170201000 10 16170201000 on the page 14 re apply silicon grease GEM1057 after wiping off silicon grease The part listed below is difficult to replace as a discrete component part When the part listed in the table is defective replace whole Assy When you replace a part fixed to the heatsink Q515 518 Q716 718 Q720 722 D720 723 Q731 732 IC703 ...

Page 5: ...outline Apply the glue TB1401B or TB1401M onto screws fixing the PCB and holders Screws may loosen if the glue is not applied When you replace parts that are applied silicon glue re apply silicon glue to the same place after replacing Some of the adjustment is required when the part is replaced Pease refer to 8 EACH SETTING AND ADJUSTMENT For environmental protection lead free solder is used on th...

Page 6: ...2 Check the output sound Audio and operations must be normal r e t f a e c n a r a e p p a s t i n o t r i d r o s e h c t a r c s o N k c e h c e c n a r a e p p A 3 receiving it for service See the table below for the items to be checked regarding audio Item to be checked regarding audio Distortion Noise Volume too low Volume too high Volume fluctuating Sound interrupted Jigs List Bond Bond GYL1...

Page 7: ...fer amp with gain LPF HPF Pass Isolator RCA input BL Buffer amp with gain LPF HPF Pass Isolator RCA input BR Buffer amp with gain LPF HPF Pass Gain volume Gain volume Invertor Invertor LPF LPF LPF LPF Driver IC IRS2093M of Power AMP MOSFET IRF6775M of output Speaker level input AL AR BL BR ATT LPF Gain volume Mixing Amp Driver IC TL494 of DCDC Trans former DC 28V DC 60V DC 48V DC 5V DC 28V DC 16V ...

Page 8: ...GM D9605 XEEL 8 1 2 3 4 1 2 3 4 C D F A B E 5 DIAGNOSIS 5 1 CONNECTOR FUNCTION DESCRIPTION ...

Page 9: ... follows Can not find out signal IC102 1pin and IC102 7pin Failure of IC102 Can not find out signal IC302 1pin and IC302 7pin Failure of IC302 Can not find out signal IC501 1pin and IC501 7pin Failure of IC501 Possible factors are as follows The voltage about 15V isn t on IC703 output 2pin Failure of IC701 or IC703 The voltage about 15V isn t on IC704 output 3pin Failure of IC701 or IC704 The volt...

Page 10: ...s and then remove the SUB PCBA 2 1 Removing the MAIN PCBA Fig 3 Remove the nine screws and then remove the five Holders Remove the eight screws and then remove the MAIN PCBA 1 1 1 1 1 1 1 1 1 Case SUB PCBA Holder Holder PCB Kit 1 1 1 1 1 1 2 2 2 1 1 2 2 1 2 2 2 Holder Holder Holder Apply the glue TB1401B or TB1401M to all screws when you assemble the product When you replace parts that are applied...

Page 11: ...TMENT A MAIN PCBA Multimater Adustment item Amplifier output current limit value setup Between D511 anode and GND Chassis Multimater 5 7V SV501 Measurement point Masuring instruments Adjusting point Specs GND Chassis Connection Diagram Adjustment Method Protective function may start working when you turn up the volume of head unit If the amplifier output is short circuited the protection function ...

Page 12: ...t The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screw adjacent to mark on the product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate ...

Page 13: ...5 Palstic bag of cable 15120100800 6 Palstic bag of manual 15120206610 7 Palstic bag of unit 15120212830 8 Bubble bag of accessory 15120401000 9 Foam 15130108200 10 HI input cabel 16080319600 11 Remote cable 16080307710 12 ST3 10 screw 16090104020 13 ST4 18 screw 16090112010 14 M3 wrench 16100200250 15 M1 5 wrench 16100200260 Mark No Description Part No Part No Language 15090317101 English Spanish...

Page 14: ...GM D9605 XEEL 14 1 2 3 4 1 2 3 4 C D F A B E 9 2 EXTERIOR A B 4 ...

Page 15: ...01000 10 Silicon pad 23 230mm 16170201000 11 Silicon pad 21 21 1mm 16170201200 12 Input panel 22303916 13 Output panel 22303917 14 Heat sink 11090109400 15 Fuse holder 14120102700 16 Fuse 30A 14120300600 17 Main PCBA 32303911 18 Rubber pad 45 25 1 6 16170108810 19 Rubber pad 12 7 1 6 16170108910 20 Remote controller unit 42300315 21 Knob 13200203600 22 Volume 14030302200 23 ST2 6 10 screw 16090101...

Page 16: ...B Vo 31 0dBv Vi 31 0dBv GAIN CONTROL INVERTOR BUFFER GAIN 20dB ISOLATOR LPF HPF PASS GAIN CONTROL BUFFER Ach Bch MIXING GAIN 1 0dB Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors NM No Mount Note When ordering service parts be sure to ref...

Page 17: ...9605 XEEL 17 5 6 7 8 5 6 7 8 C D F A B E 10 2 MAIN PCBA OUTPUT PART A2 4 A2 4 MAIN PCBA OUTPUT PART 2 4 A 4 4 A 4 4 A 4 4 A 1 4 A SPEAKER OUTPUT DC DETECTION POWER AMPLIFIER for A B ch GAIN 19 0dB Vo 0 0dBv ...

Page 18: ...el SUB PCBA B A3 4 B A3 4 MAIN PCBA SW channel SUB PCBA 3 4 A GAIN 19 0dB Vo 0 0dBv GAIN 19 0dB Vo 0 0dBv GAIN 0 0dB Vo 270dBv GAIN 27 0dB Vo 0 0dBv ISOLATOR MIXING GAIN CONTROL POWER AMPLIFIER for Sub woofer ch THERMAL PROTECTOR BUFFER BUFFER LPF HPF PASS BASS BOOST B ...

Page 19: ...RT A4 4 A4 4 MAIN PCBA POWER PART 4 4 A 2 4 A 3 4 A 3 4 A 2 4 A 3 4 A 3 4 A 2 4 A 3 4 A 2 4 A 3 4 A PROTECTION CONTROL THERMAL DETECTION OVER VOLTAGE DETECTION DC DC CONVERTER ON OFF 14 4V DC DC CONVERTER VOLTAGE REGULATOR INDICATOR 60V 48V 60V 28V 16V 28V 15V 5V 5V 15V ...

Page 20: ...nted on this PCB include all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams GND FREQ CH B CH B INPUT CH A INPUT 4CH 2CH INPUT SELECT GAIN FILTER OUTPUT S CONTROL POWER SPEAKER OUTPUT BL AL AL AR AR BL BR BR FREQ CH A GAIN FILTER HFP LFP OFF HFP LFP OFF B CN501 PCB CONNECTION DIAGRA...

Page 21: ...GM D9605 XEEL 21 5 6 7 8 5 6 7 8 C D F A B E A A A MAIN PCBA SIDE B ...

Page 22: ...GM D9605 XEEL 22 1 2 3 4 1 2 3 4 C D F A B E 11 2 SUB PCBA B B SIDE A SIDE B B SUB PCBA B SUB PCBA A CN102 ...

Page 23: ...14070200700 Q 518 POWER MOS FET 14070200700 Q 701 Transistor 14070301500 Q 702 Transistor 14070301400 Q 703 Transistor 14070301400 Q 706 Transistor 14070301500 Q 707 Transistor 14070301500 Q 708 Transistor 14070301500 Q 709 POWER MOS FET 14070200500 Q 710 Transistor 14070301500 Q 711 Transistor 14070301400 Q 712 Transistor 14070301500 Q 713 Transistor 14070301400 Q 714 Transistor 14070301500 Q 716...

Page 24: ...04 14021604415 R 105 14021605500 R 106 14021605500 R 107 14021604415 R 108 14021604415 R 109 14021603520 R 110 14021604210 R 111 14021603520 R 112 14021602400 R 113 14021604200 R 114 14021602700 R 115 14021603780 R 116 14021602700 R 117 14021603800 R 118 14021603700 Circuit Symbol and No Part No R 119 14021603800 R 120 14021604300 R 121 14021603800 R 122 14021603150 R 123 14021603150 R 125 1402170...

Page 25: ...500 R 406 14021605500 R 407 14021604415 R 408 14021604415 R 410 14021604210 R 412 14021602400 Circuit Symbol and No Part No R 413 14021604200 R 414 14021602700 R 415 14021603780 R 416 14021602700 R 417 14021603800 R 418 14021603700 R 419 14021603800 R 420 14021604300 R 421 14021603800 R 422 14021603150 R 423 14021603150 R 442 14021603800 R 444 14021603800 R 455 14021602700 R 456 14021603200 R 457 ...

Page 26: ...595 14021440400 R 596 POWER MOX R 14021380200 R 597 14021440885 R 598 14021441300 R 599 14021441300 Circuit Symbol and No Part No R 601 14021604451 R 603 14021604415 R 604 14021604415 R 607 14021604415 R 608 14021604415 R 609 14021603800 R 620 14021604451 R 621 14021604451 R 622 14021604451 R 623 14021604451 R 701 14021604300 R 702 14021603300 R 703 14021605200 R 704 14021603000 R 705 14021603300 ...

Page 27: ...42 14042300870 C 143 14041604920 C 144 14042300860 C 145 14042300860 C 146 14042300840 Circuit Symbol and No Part No C 147 14042002010 C 148 14042206100 C 149 14042206100 C 150 14042206100 C 151 14022100600 C 152 14042206100 C 153 14042201400 C 155 14042201400 C 156 14040700900 C 157 14042000740 C 158 14042000740 C 159 14041540800 C 162 14042202000 C 163 14042202000 C 203 14041604920 C 204 1404160...

Page 28: ... 14041401900 C 552 14041401900 C 553 14041401900 C 554 14041401900 C 555 14022100010 C 556 14042300900 Circuit Symbol and No Part No C 557 14022100010 C 558 14022100600 C 559 14041605320 C 560 14041605220 C 561 14041539910 C 562 14041539910 C 563 14040701000 C 564 14042202000 C 565 14042202000 C 566 14040701100 C 567 14040801350 C 568 14040701100 C 569 14042001550 C 603 14041604920 C 604 140416049...

Page 29: ... C 801 14042001500 C 802 14042002010 C 803 14021700100 C 804 14021700100 C 805 14041401900 C 806 14042300840 C 807 14041401900 C 808 14042300840 C 809 14041401900 C 810 14042300840 C 811 14041401900 C 812 14042300840 C 813 14041401900 C 814 14042300840 C 823 14042202000 Circuit Symbol and No Part No ...

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