Pioneer GM-D8500M/XSES Service Manual Download

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ORDER NO.

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC.

P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV

Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD.

253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2009

GM-D8500M/XSUC

CRT4510

CLASS D MONO AMPLIFIER

GM-D8500M

/XSUC

GM-D8500M

/XSEW5

GM-D8500M

/XSES

For details, refer to "Important Check Points for Good Servicing".

K-ZZZ. NOV. 2009 Printed in Japan

www. xiaoyu163. com

QQ 376315150

TEL 13942296513

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

Summary of Contents for GM-D8500M/XSES

Page 1: ...a Road 04 01 Singapore 159936 PIONEER CORPORATION 2009 GM D8500M XSUC CRT4510 CLASS D MONO AMPLIFIER GM D8500M XSUC GM D8500M XSEW5 GM D8500M XSES For details refer to Important Check Points for Good Servicing K ZZZ NOV 2009 Printed in Japan www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513...

Page 2: ... safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician WARNING This product may contain a chem...

Page 3: ...emi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on the power plug When spark traces or similar marks are found on the power supply plug please check the connectio...

Page 4: ...IAGRAM 10 5 DIAGNOSIS 11 6 SERVICE MODE 11 7 DISASSEMBLY 12 8 EACH SETTING AND ADJUSTMENT 13 9 EXPLODED VIEWS AND PARTS LIST 14 9 1 PACKING 14 9 2 EXTERIOR 16 10 SCHEMATIC DIAGRAM 18 10 1 AMP UNIT GUIDE PAGE 18 11 PCB CONNECTION DIAGRAM 24 11 1 AMP PCB 24 11 2 REMOTE PCB 28 12 ELECTRICAL PARTS LIST 29 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7...

Page 5: ...ead free solders for repairs accompanied by reworking of soldering Compared with conventional eutectic solders lead free solders have higher melting points by approximately 40 C Therefore for lead free soldering the tip temperature of a soldering iron must be set to around 373 C in general although the temperature depends on the heat capacity of the PC board on which reworking is required and the ...

Page 6: ...Cut off frequency 40 Hz to 240 Hz Cut off slope 12 dB oct Bass boost Frequency 50 Hz Level 0 dB to 12 dB Gain control RCA 200 mV to 6 5 V Speaker 0 8 V to 26 V Maximum input level impedance RCA 6 5 V 22 k ohm Speaker 26 V 90 k ohm CEA2006 Specifications Power output 300 W RMS 1 Channel at 14 4 V 4 ohm 20 Hz to 240 Hz and 1 THD N 600 W RMS 1 Channel at 14 4 V 2 ohm 50Hz and 1 THD N S N ratio 54 dBA...

Page 7: ...ork Distortion 0 3 10 W 100 Hz Low pass filter Cut off frequency 40 Hz to 240 Hz Cut off slope 12 dB oct Bass boost Frequency 50 Hz Level 0 dB to 12 dB Gain control RCA 200 mV to 6 5 V Speaker 0 8 V to 26 V Maximum input level impedance RCA 6 5 V 22 k ohm Speaker 26 V 90 k ohm Notes Specifications and the design are subject to modifications without notice The average current drawn is nearly the ma...

Page 8: ...emote con trol jack By connecting the Bass boost level remote control to the jack on the main unit you will be able to select a bass boost level from 0 dB 6 dB and 12 dB For instruction of connecting the bass boost remote control to the amplifier see theCon nection diagram 4 LPF low pass filter cut off frequency control You can select a cut off frequency from 40 Hz to 240 Hz 5 INPUT input switch I...

Page 9: ...ack 9 System remote control wire sold separately Connect male terminal of this wire to the sys tem remote control terminal of the car stereo The female terminal can be connected to the auto antenna relay control terminal If the car stereo lacks a system remote control terminal connect the male terminal to the power term inal via the ignition switch a Speaker output terminals Please see the followi...

Page 10: ... r i d r o s e h c t a r c s o N k c e h c e c n a r a e p p A 3 receiving it for service See the table below for the items to be checked regarding audio Item to be checked regarding audio Distortion Noise Volume too low Volume too high Volume fluctuating Sound interrupted Lubricants and Glues List Name Grease Bond Bond Grease No GEM1057 GEM1017 GYL1006 Remarks Applying to Heatsink Applying to cap...

Page 11: ...re is not information to be shown in this chapter www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 12: ...1 1 2 2 2 2 Case Removing the Amp Unit Fig 2 Remove the six screws and then remove the Amp Unit Amp Unit Fig 2 Remove the six screws Black www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 13: ... transformer and apply an adhesive as the end of the thermistor touches the transformer Adhesive PRESS Bonding Position GYL1006 GEM1017 T601 L301 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 14: ...replacing be sure to use parts of identical designation Screw adjacent to mark on the product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 3...

Page 15: ... table 2 12 Protector YHP5062 13 Remote Control Assy YXC5142 14 Polyethylene Bag CEG1171 Mark No Description Part No Mark No Description GM D8500M XSUC GM D8500M XSEW5 GM D8500M XSES 6 1 Caution Card CRP1386 Not used Not used 6 2 Warranty Card CRY1276 CRY1279 Not used 6 3 Qwner s Manual YRD5308 YRD5307 YRD5309 9 Polyethylene Bag YEG5004 YEG5003 YEG5003 10 Unit Box YHG5554 YHG5553 YHG5555 11 Contai...

Page 16: ...B E 9 2 EXTERIOR www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 17: ... YNR5122 18 Badge Unit YXA5696 19 Lighting Conductor Unit YXA5721 20 Remote Control Assy YXC5142 21 Screw BPZ20P100FTB 22 Cover CNS8141 23 Knob YAA5040 24 Spring YBL5010 25 Grille YNS5389 26 Tuner Amp Assy YWM5457 27 Fuse 30 A FU601 602 CEK1330 28 Fuse Holder YKR5002 29 Holder See Contrast table 2 30 Screw See Contrast table 2 Mark No Description Part No Mark No Description GM D8500M XSUC GM D8500...

Page 18: ...84 IC603 TA78L005AP 2 1 3 R101 683 1 4W R115 222 CN605 VNF1084 Q611 2SD1766 QR 2 1 3 PRO601 PRO602 GND R632 472 CN103 VNF1084 C629 223 RCA101 R118 272 RCA103 C511 NM C512 NM R506 102 R671 223 D S G Q613 FKV550N 3 1 2 R941 392 D S G Q615 FKV550N 3 1 2 C510 103 R944 471 C128 472 R645 121 1 2W DDC602 VH602 GND607 DDC601 DDC606 DDC605 VH601 D S G Q614 FKV550N 3 1 2 C626 104 R301 223 C630 221 16 C650 4...

Page 19: ...1 CCE1035 105 250 C330 CCE1035 105 250 Q603 DTA114EUA 1 3 2 C626 104 R301 223 C324 103 100 D301 1SS355 VR301 CCP1506 2 3 1 R619 471 1 4W TH603 CCX1064 L601 YTH5010 R608 472 C612 101 16 R914 223 C608 103 C604 103 D601 RM4Z LFJ4 IC601 PA2027A 10 11 1 9 3 15 12 13 7 6 16 8 5 4 14 2 R922 472 R617 101 1 4W R614 223 R303 203 R913 103 C319 101 25 C329 102 250 R611 221 1 4W C328 102 250 R923 104 R309 223 ...

Page 20: ...31 220 1 2W D S G Q307 FKP250A 3 1 2 SPO301 SPO302 GND303 GND304 GND301 GND302 C331 CCE1035 105 250 C330 CCE1035 105 250 C324 103 100 C319 101 25 C329 102 250 C328 102 250 R309 223 Q905 2SA1579 3 1 2 D S G Q308 FKP250A 3 1 2 Q903 2SC4102 2 1 3 C313 474 D304 1SS355 D901 1SS355 C349 474 GND 2 4EUA D303 1SS355 TH604 CCX1064 Q931 2SA1579 R 3 1 2 Q901 2SA1579 R 3 1 2 R312 332 1 4W Q904 2SA1579 R 3 1 2 ...

Page 21: ...3 GND601 Q603 DTA114EUA 1 3 2 R619 471 1 4W TH603 CCX1064 L601 YTH5010 R608 472 C612 101 16 R914 223 C608 103 C604 103 D601 RM4Z LFJ4 IC601 PA2027A 10 11 1 9 3 15 12 13 7 6 16 8 5 4 14 2 R922 472 R617 101 1 4W R614 223 R913 103 R611 221 1 4W R923 104 R621 105 R924 472 Q922 2SC4081 2 1 3 R623 242 GND Q912 2SA1576A 3 1 2 C606 103 C911 103 C607 102 C605 104 D922 1SS355 R625 273 R925 472 Q921 2SC4081 ...

Page 22: ...7 1002 CCN1152 C117 103 R128 682 BBR503 C502 104 R507 103 IC501 NJM4558MD 6 4 5 8 7 BBR502 R110 1002 D102 1SR154 400 C303 471 SPI101 SPI104 GND GND R101 683 1 4W R115 222 CN103VNF1084 RCA101 R118 272 RCA103 R506 102 R941 392 C510 103 R944 471 IC105 NJM45 6 5 C128 472 R301 223 D301 1SS355 VR301 CCP1506 2 3 1 Q941 NM 2 1 3 C504 100 50 S101 CSH1042 2 3 1 6 7 4 5 8 9 10 12 11 CN101YKB5009 2 3 1 4 R505...

Page 23: ...D607 DDC601 DDC606 DDC605 VH601 D S G Q614 FKV550N 3 1 2 C626 104 C630 221 16 C650 470 25 VR301 CCP1506 2 3 1 C673 NM Q941 NM 2 1 3 D615 UDZS13 B R656 220 1W L602 YTH5007 C675 473 C674 470 25 TH603 CCX1064 Q620 2SD2395 2 3 1 R642 121 1 2W R644 121 1 2W R639 121 1 2W R641 121 1 2W C504 100 50 C508 1R0 50 R505 223 DDC603 C648 100 100 L603 YTH5007 BBR504 C634 472 50 C651 470 25 C653 103 C654 470 25 C...

Page 24: ...mation for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams 10 20 30 40 50 60 70 80 90 100 110 120 X 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 Y RCA SP INPUT B CN401 RCA SP www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942...

Page 25: ...190 200 210 220 230 240 250 260 270 280 FRONT SPEAKER OUTPUT www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 26: ... 240 230 220 210 200 190 180 170 160 150 140 1 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 27: ...0 90 80 70 60 50 40 30 20 10 0 Y 130 120 110 100 90 80 70 60 50 40 30 20 10 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 28: ...REMOTE PCB 10 20 30 X 0 Y 10 20 30 10 20 30 X 0 Y 10 20 30 A CN501 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 29: ...Chip Transistor 2SA1576A Q 603 B 114 66 Chip Transistor DTA114EUA Q 604 B 111 62 Chip Transistor DTC114TUA Q 605 A 94 66 Transistor 2SB1243 Q 606 B 127 54 Transistor 2SC4081 Q 607 B 130 54 Chip Transistor DTC114TUA Q 608 B 132 40 Transistor 2SD1766 Q 609 B 122 29 Transistor 2SB1188 Q 610 B 131 29 Transistor 2SB1188 Q 611 B 122 37 Transistor 2SD1766 Q 612 A 229 10 Transistor FKV550N Q 613 A 177 10 ...

Page 30: ...S1 10SR471J R 104 B 34 55 RS1 10SR471J R 105 B 53 55 RS1 10SR223J Circuit Symbol and No Part No R 106 B 40 55 RS1 10SR223J R 107 B 48 64 10 kohm CCN1152 R 108 B 34 64 10 kohm CCN1152 R 109 B 49 71 10 kohm CCN1152 R 110 B 36 71 10 kohm CCN1152 R 111 B 46 68 10 kohm CCN1152 R 112 B 33 68 10 kohm CCN1152 R 113 B 52 72 10 kohm CCN1152 R 114 B 39 70 10 kohm CCN1152 R 115 B 53 75 RS1 10SR222J R 116 B 42...

Page 31: ...6 RS1 2PMF220J Circuit Symbol and No Part No R 649 A 150 70 RS1 2PMF220J R 650 A 165 88 RS1 2PMF220J R 651 A 140 60 RS1 2PMF220J R 652 A 49 39 RS1 2PMF100J R 653 A 71 39 RS1 2PMF100J R 654 A 49 25 RD1 4PU222J R 655 A 69 25 RD1 4PU222J R 656 A 89 39 RS1PMF220J R 657 A 89 25 RS1PMF333J R 671 B 100 41 RS1 10SR223J R 691 B 102 50 RS1 10SR393J R 901 B 37 172 RS1 10SR222J R 902 B 43 167 RS1 10SR104J R 9...

Page 32: ...611 A 97 81 CEAT100M50 C 612 A 109 81 CEAT101M16 C 613 B 111 83 CKSRYB103K50 C 614 B 110 66 CKSRYB103K50 C 615 B 90 73 CKSRYB102K50 C 616 A 86 66 CEAT220M50 C 617 B 108 66 CKSRYB103K50 C 618 A 102 66 CEAT220M25 C 619 A 89 82 CEAT471M16 C 620 B 270 167 CKSRYB104K50 C 621 B 121 54 CKSRYB102K50 C 622 B 119 54 CKSRYB472K50 C 623 A 111 50 CEANP221M10 C 624 B 123 62 CKSRYB104K50 C 625 B 129 62 CKSRYB104...

Page 33: ...YB473K50 C 941 B 91 53 CKSRYB474K16 Circuit Symbol and No Part No www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

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