Pioneer GM-2127ZT/E Service Manual Download

Page: 3 / 41

GM-9127ZT/EW

NOTE:

When diagnosing a product, take care of its heated portion.

Power IC

(IC801,802,803)

Power Supply IC (IC901,902)

DSP IC

(IC201,251)

Heat Sink

IC Holder

Supplementally model is identical to the original except for the addition of following items.

Part No.

Description

GM-9127ZT-91/EW

GM-9227ZT-91/E

Cover

CEG1057

CEG1045

Polyethylene Bag

Not used

CEG1185

Protector

CHP2329

Not used

Protector

CHP2330

Not used

Carton

CHG4144

CHG4865

Contain Box

CHL4863

CHL4866

CONTENTS

SAFETY INFORMATION............................................2

1. SPECIFICATIONS .......................................................3

2. EXPLODED VIEWS AND PARTS LIST ......................4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ....6

4. PCB CONNECTION DIAGRAM................................14

5. ELECTRICAL PARTS LIST........................................22

6. ADJUSTMENT .........................................................27

7. GENERAL INFORMATION.......................................33

7.1 DIAGNOSIS .......................................................33

7.1.1 DISASSEMBLY .........................................33

7.1.2

CONNECTOR FUNCTION DESCRIPTION

......36

7.2 IC ........................................................................37

7.3 EXPLANATION...................................................38

7.3.1 OPERATIONAL FLOW CHART .................38

7.3.2 SYSTEM BLOCK DIAGRAM .....................40

8. OPERATIONS ...........................................................41

1. SPECIFICATIONS

Power source . . . . . . . . . . . . .13.2±0.1V(10.5-16.0V)

Grounding . . . . . . . . . . . . . . . .Negative type

Backup current . . . . . . . . . . . .1.0mA or less

Dimensions(No Bracket) . . . .210mm(W)x60mm(H)x150mm(D)

Weight(GM-9127ZT/EW) . . . .1.985kg

(GM-9227ZT/E) . . . . . .2.086kg

Maximum output power . . . .22W or more(Front)

22W or more(Rear)

22W or more(Woofer)

Summary of Contents for GM-2127ZT/E

Page 1: ... C PIONEER CORPORATION 2002 K ZZB JULY 2002 Printed in Japan ORDER NO CRT2884 POWER AMPLIFIER GM 9127ZT EW Service Manual TOYOTA VEHICLE DESTINATION PRODUCED AFTER TOYOTA PART No ID No PIONEER MODEL No LAND CRUISER Europe August 2002 86280 60340 GM 9127ZT EW GM 9127ZT 91 EW LAND CRUISER Any country or area August 2002 86280 60320 GM 9227ZT E except for Japan GM 9227ZT 91 E GM 9127ZT 91 EW GM 9227Z...

Page 2: ...glue to proper portions by the appropriate amount For replacement parts or tools the prescribed ones should be used 4 Shipping mode and shipping screws To protect the product from damages or failures that may be caused during transit the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual if necessary 1 Product safety You should...

Page 3: ...63 CHL4866 CONTENTS SAFETY INFORMATION 2 1 SPECIFICATIONS 3 2 EXPLODED VIEWS AND PARTS LIST 4 3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 6 4 PCB CONNECTION DIAGRAM 14 5 ELECTRICAL PARTS LIST 22 6 ADJUSTMENT 27 7 GENERAL INFORMATION 33 7 1 DIAGNOSIS 33 7 1 1 DISASSEMBLY 33 7 1 2 CONNECTOR FUNCTION DESCRIPTION 36 7 2 IC 37 7 3 EXPLANATION 38 7 3 1 OPERATIONAL FLOW CHART 38 7 3 2 SYSTEM BLOCK DIAGRAM 40 8...

Page 4: ...4 1 2 3 4 1 2 3 4 F E D C B A GM 9127ZT EW 2 EXPLODED VIEWS AND PARTS LIST 2 1 EXTERIOR ...

Page 5: ...MC 24 Connector CN902 CKM1308 25 Connector CN901 CKM1310 26 Plug CN906 CKS4240 27 Plug CN905 CKS4242 28 Holder CNC8187 29 Bracket CNC8681 30 Sheet CNM7015 31 Bracket GM 9227ZT E CND1093 32 Holder GM 9227ZT E CND1355 33 IC IC902 BA178M05T 34 IC IC801 PAL006A 35 IC IC802 PAL006A 36 IC IC803 PAL006A 37 Screw GM 9227ZT E BMZ50P060FMC 38 Cushion CNM7756 NOTE Parts marked by are generally unavailable be...

Page 6: ...3 PMUT MUTEO MUTO 1 MUTE MUTIN MUTI Q175 31 SMUTEIN Q913 PWSENS 65 MUTE STBY MUTE VDD5 VDD5 VDD P PEE 11 8 PEE 21 NMUT1 NAVI MUTE ACC SENSE BACK UP SENSE SYSTEM MUTE PEE SYSP1 CN906 CN101 CN905 CN102 FS FS 5 14 A A B B CN902 ELECTRONIC VOLUME IC401 NJM2068MD Q401 MIC MIC401 VR401 3 ASLIN2 76 1 ASLIN1 74 IC402 NJM2068MD 5 7 ASL 8 8 IC141 HA12187FP BUS DRIVER AVCIN AVCOUT AVCPW 22 23 20 2 1 8 7 15 4...

Page 7: ...7 5 6 7 8 F E D C B A 5 6 7 8 GM 9127ZT EW ...

Page 8: ... A a A b A b A a Large size SCH diagram Guide page Detailed page Note When ordering service parts be sure to refer to EXPLODED VIEWS AND PARTS LIST or ELECTRICAL PARTS LIST A a A B A DSP UNIT B AMP UNIT POWER AM 12 8dBs 20 0dBs 3 2 SCHEMATIC DIAGRAM GUIDE PAGE ...

Page 9: ...expressed as 2 2 2R2 0 022 R022 Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors MP 11 8dBs 13 2dBs 26 4dBs 19 2dBs 14 2dBs CD 1kHz 20dB PLAY VOL MAX TONE FLAT ...

Page 10: ...10 1 2 3 4 1 2 3 4 F E D C B A GM 9127ZT EW A a A b A a A a A b 1 2 3 PD572 A DSP UNIT ...

Page 11: ...11 5 6 7 8 F E D C B A 5 6 7 8 GM 9127ZT EW A a A b A a A a A b 4 5 6 7 B AMP UNIT POWER AMP 12 8dBs 20 0dBs ...

Page 12: ...12 1 2 3 4 1 2 3 4 F E D C B A GM 9127ZT EW A a A b A b 1 2 3 PD5724B 26 4dBs 19 2dBs 14 2dBs ...

Page 13: ...ixed values are expressed as 2 2 2R2 0 022 R022 Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors 11 8dBs 13 2dBs CD 1kHz 20dB PLAY VOL MAX TONE FLAT ...

Page 14: ...onnector P C Board Chip Part A A DSP UNIT SIDE B SIDE A NOTE FOR PCB DIAGRAMS 1 The parts mounted on this PCB include all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams B CN906 ...

Page 15: ...15 5 6 7 8 F E D C B A 5 6 7 8 GM 9127ZT EW A SIDE A FRONT B CN905 ...

Page 16: ...16 1 2 3 4 1 2 3 4 F E D C B A GM 9127ZT EW A A DSP UNIT ...

Page 17: ...17 5 6 7 8 F E D C B A 5 6 7 8 GM 9127ZT EW A SIDE B ...

Page 18: ...18 1 2 3 4 1 2 3 4 F E D C B A GM 9127ZT EW 4 2 AMP UNIT B B AMP UNIT A CN101 ...

Page 19: ...19 5 6 7 8 F E D C B A 5 6 7 8 GM 9127ZT EW B SIDE A A CN102 ...

Page 20: ...20 1 2 3 4 1 2 3 4 F E D C B A GM 9127ZT EW B B AMP UNIT ...

Page 21: ...21 5 6 7 8 F E D C B A 5 6 7 8 GM 9127ZT EW B SIDE B ...

Page 22: ...LCTB1R0K2125 L 262 Inductor LCTB120K2125 L 281 Inductor LCTB1R0K2125 L 282 Inductor LCTB120K2125 L 291 Inductor LCTB1R0K2125 L 292 Inductor LCTB120K2125 L 293 Inductor LCTB1R0K2125 L 295 Inductor LCTB1R0K3216 L 296 Chip Inductor LCTA2R2J3225 L 297 Chip Inductor LCTA2R2J3225 L 301 Inductor LCTB1R0K2125 L 451 Inductor LCTB4R7K2125 X 101 Radiator 10 00MHz CSS1428 X 231 Ceramic Resonator 22 5792MHz CS...

Page 23: ...10S222J R 402 RS1 10S683J R 403 RS1 10S103J R 404 RS1 10S472J R 405 RS1 10S471J R 406 RS1 10S391J R 407 RS1 10S684J R 408 RS1 10S682J R 409 RS1 10S472J R 410 RS1 10S472J R 411 RS1 10S473J R 412 RS1 10S153J R 413 RS1 10S153J R 414 RS1 10S102J R 415 RN1 10SE1003D R 416 RN1 10SE1003D R 417 RS1 10S1800D R 418 RS1 10S562J R 419 RN1 10SE1002D R 420 RN1 10SE2002D R 421 RS1 10S102J R 422 RN1 10SE1003D R 4...

Page 24: ...CEJANP1R0M50 C 391 CKSQYB102K50 C 392 CKSQYB102K50 C 393 CKSQYB102K50 C 394 CKSQYB102K50 C 395 CKSQYB102K50 C 401 CEAT470M10 C 402 CEAT470M10 C 403 CCH1386 C 404 CEAT100M50 C 405 CEAT470M10 C 406 CCSQCH101J50 C 407 CEAT470M10 C 408 CEAT100M50 C 409 CKSQYB683K25 C 410 CEANP220M10 C 411 CKSQYB823K25 C 412 CEANP100M16 C 413 CEANP100M16 C 414 CKSQYB103K50 C 415 CEANP100M16 C 451 CEJA221M6R3 C 452 CEJA...

Page 25: ...901 RS1 10S472J R 902 RS1 8S222J R 907 RS1 10S153J R 908 RS1 10S6R8J R 909 RS1 10S103J R 910 RS1 10S181J R 911 RS1 10S103J R 912 RS1 10S391J R 914 RS1 10S221J R 916 RS1 8S121J R 917 RS1 8S151J R 918 RS1 8S222J R 919 RS1 8S222J R 921 RS1 10S474J R 924 RS1 10S471J R 928 RN1 10SE1102D R 929 RN1 10SE1801D R 930 RS1 10S222J R 931 RS1 10S103J R 932 RS1 10S333J R 933 RS1 10S333J R 934 RS1 10S272J R 935 R...

Page 26: ...915 CKSQYB103K50 C 916 CKSQYB103K50 C 917 CKSQYB473K25 C 918 CKSQYB224K25 C 919 CKSQYB473K25 C 920 CKSQYB103K50 C 921 CEAT1R0M50 C 922 CKSQYB473K25 C 923 CEAT4R7M50 C 924 CKSQYB471K50 C 925 CKSQYB104K25 C 928 CSZSR3R3M35 C 930 CKSQYB392K50 C 931 CKSQYB392K50 C 932 CKSQYB392K50 C 933 CKSQYB392K50 C 934 CKSQYB392K50 C 935 CKSQYB392K50 C 936 CKSQYB392K50 C 937 CKSQYB392K50 C 938 CKSQYB392K50 C 939 CK...

Page 27: ...27 5 6 7 8 F E D C B A 5 6 7 8 GM 9127ZT EW 6 ADJUSTMENT Jigs GGD1153 14P GGD1245 18P ...

Page 28: ...Line Bullet connector To DC Regulated Power Supply Bullet connector To DC Regulated Power Supply H U EMV DENSO 24P 12P 20P 6P 10P 14P 8P 10P 18P 24P 18P 10P 10P 14P 12P 20P 20P 25P 8P 16P 16P 20P 25P GGD1240 AUI AUI FR FR 12P GGD1300 AMP MCD NAVI ECU A W 12P MCD CDX M8086ZT E L MCD J UC EW WL 32P Bullet connector To DC Regulated Power Supply Please don t connect MCD L and MCD R at the same time Co...

Page 29: ...et connector SP Line Bullet connector To DC Regulated Power Supply Bullet connector To DC Regulated Power Supply H U EMV DENSO 24P 12P 20P 6P 10P 14P 8P 10P 18P 24P 18P 10P 10P 14P 12P 20P 20P 25P 8P 16P 16P 20P 25P GGD1240 AUI AUI FR FR 24P 12P AMP MCD NAVI ECU A W 12P MCD CDX M8086ZT E L Please don t connect MCD L and MCD R at the same time MCD does not operate if RSA controller is not connected...

Page 30: ...C B A GM 9127ZT EW Bullet connector To DC Regulated Power Supply Bullet connector SP Line H U 12P 20P 20P 25P 16P 16P GGD1169 20P 25P GGD1240 GM 9227ZT E L GM 9527ZT WL R FX MG9427ZT EW L FX MG9327ZT EW R AMP Connection Diagram ...

Page 31: ...ullet connector To DC Regulated Power Supply H U EMV DENSO 12P 20P 6P 10P 14P 8P 20P 25P 16P 16P 20P 25P GGD1240 FR FR AMP GGD1303 Bullet connector To DC Regulated Power Supply 24P 18P 10P 10P 14P 12P 20P 24P 12P MCD MCD NAVI ECU A W Please don t connect MCD L and MCD R at the same time MCD does not operate if RSA controller is not connected Connection Diagram ...

Page 32: ...ig CAN 906 CAN 912 Observe the output at VR401 100dBSPL apply a sine wave of 100dBSPL ALS1 on a audio analyzer 314 28mV voltage directly to the MIC terminal Corresponding to analog Close up as much as possible meter 7Hz To connect the Amp unit and the DSP unit use Jig GGD1153 and GGD1245 Caution 1 Before starting measurement be sure to perform the initial check for the ASL adjustment jig The sound...

Page 33: ...FORMATION 7 1 DIAGNOSIS 7 1 1 DISASSEMBLY 1 1 1 Removing the Shield Case Fig 1 Remove the two screws and then remove the Shield Case Fig 1 Shield Case Fig 2 1 1 1 1 1 1 Removing the DSP Uint Fig 2 Remove the five screws and then remove the DSP Unit DSP Unit ...

Page 34: ... B A GM 9127ZT EW 1 1 1 1 1 1 1 2 2 3 3 3 3 3 2 3 Removing the Amp Uint Fig 3 Remove the six screws Remove the two screws and then remove the Heat Sink Remove the five screws and then remove the Amp Unit Fig 3 Amp Unit Heat Sink ...

Page 35: ... of the pawls for securing the base plate of a shielded case bot tom case The portion marked by is a point in which pawl bending and soldering are not performed Faulty pawl bending point The portion marked by is a point in which pawl bending and soldering are necessary DSP UNIT ...

Page 36: ... D C B A GM 9127ZT EW 7 1 2 CONNECTOR FUNCTION DESCRIPTION A B B WFL WFR GND E RL RR FL FR B2 WFL WFR RL RR FL FR SPD L R N MU TMUT ASGD ACC L R MUTE B MR MR ML ML TXD TXD TX TX SPD TX TX MUTE A A B GM 9127ZT EW GM 9227ZT E ...

Page 37: ...t 25 DSPIN I DSPI F serial data input 26 DSPCK O C DSPI F serial clock output 27 TESTIN I Test program start input 28 TSOUT O C Test serial data output 29 TSIN I Test serial data input 30 TSCK I Test serial clock input 31 SMUTEIN I System mute input 32 62 NC Not used 63 POS I POS disable terminal 64 CALIB O C Power IC control output 65 PWSENS I Power IC heat sense input 66 SYSPW1 O C System power ...

Page 38: ...ror JUDGMENT System ON OFF OFF status System ON waiting Power ON Pin 66 H Mute ON Pin 1 H BEEP output available ON status System OFF waiting Power ON Pin 66 H Mute OFF Pin 1 L BEEP output available JUDGMENT DSP error confirmation communication error Serial IF processing error Pin 68 JUDGMENT ACC Back up ON OFF START Hard ware reset cancel Main loop Error return DSP reset Pin 9 About 1 second Error...

Page 39: ...E D C B A 5 6 7 8 GM 9127ZT EW DSP error check Normal DSPCS1 Pin70 DSPCS2 Pin69 DSPCK Pin26 4mS interval Periodical communication DSPCS1 DSPCS2 DSPCK DSP error check Error continuation DSPRST Pin67 About 1S interval ...

Page 40: ...ER PIONEER or OTHER MAKERS SPEAKER HEAD PHONE 2DIN HEAD UNIT L R L R L R AVC LAN AVC LAN B ACC B ACC AVC LAN OPTION AMPLIFIER PIONEER or OTHER MAKERS SPEAKER RGB L R L R AVC LAN B ACC EMV DVD CH OTHER MAKERS CD CH or 1DIN HEAD UNIT L R NTSC B ACC AVC LAN NAVI ECU OTHER MAKERS TV TUNER OTHER MAKERS NTSC COMP ...

Page 41: ...ER MAKERS REAR SEAT AUDIO CD CH or OTHER MAKERS 1DIN HEAD UNIT AVC LAN LOCAL L R L R HEAD PHONE OTHER MAKERS NTSC AVC LAN LOCAL AMPLIFIER PIONEER or OTHER MAKERS SPEAKER RGB L R L R AVC LAN B ACC EMV DVD CH OTHER MAKERS CD CH or 1DIN HEAD UNIT L R NTSC B ACC AVC LAN OPTION OPTION NAVI ECU OTHER MAKERS OPTION 8 OPERATIONS There is no information to be shown in this chapter ...

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