Pioneer DV-595K-G Service Manual Download Page 1

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ORDER NO.

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC.

P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV

Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD.

253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

The voltage can be converted

by the following method.

DV-595K-S

RLXZT

AC110-127 V/220 - 240 V

Automatic select

DV-595K-S

RTXZT

AC110-127 V/220 - 240 V

Automatic select

DV-595K-G

RAXZT5

AC110-127 V/220 - 240 V

Automatic select

DV-595K-S

RLXZT3

AC110-127 V/220 - 240 V

Automatic select

For details, refer to "

Important Check Points for Good Servicing

" .

T-ZZR JUNE 2006 printed in Japan

www. xiaoyu163. com

QQ 376315150

TEL 13942296513

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

Summary of Contents for DV-595K-G

Page 1: ... Type Power Requirement Region No The voltage can be converted by the following method DV 595K S RLXZT AC110 127 V 220 240 V 3 Automatic select DV 595K S RTXZT AC110 127 V 220 240 V 3 Automatic select DV 595K G RAXZT5 AC110 127 V 220 240 V 6 Automatic select DV 595K S RLXZT3 AC110 127 V 220 240 V 3 Automatic select For details refer to Important Check Points for Good Servicing T ZZR JUNE 2006 prin...

Page 2: ...ing replacement components rated for voltage wattage etc Replacement parts which have these special safety characteristics are identified in this Service Manual Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual The use of a substitute replacement component which does not have the same safety characteristics as...

Page 3: ... broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on the power plug When spark traces or similar marks are found on the power supply plug please check the connection a...

Page 4: ...YS 42 4 4 POWER PCB ASSY 46 4 5 KARAOKE PCB ASSY 48 5 PCB PARTS LIST 50 6 ADJUSTMENT 51 6 1 WHEN REPLACING DVD DECK 51 6 2 TEST MODE 52 6 3 TEST MODE IN 53 6 4 DISC REMOVAL METHOD 54 7 GENERAL INFORMATION 55 7 1 DIAGNOSIS 55 7 1 1 DISPLAY SPECIFICATION OF THE TEST MODE 55 7 1 2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY 56 7 1 3 SPECIFICATION OF MODEL INFORMATION DISPLAY 57 7 1 4 FUNCTIONAL SPEC...

Page 5: ...ifications and design of this product are subject to change without notice due to improvement Published by Pioneer Corporation Copyright 2006 Pioneer Corporation All rights reserved 0 7 Vp p 75Ω RCA S video output Y luminance Output level 1 Vp p 75 Ω C color Output level 286 mVp p 75 Ω Jack S video Video output Output level 1 Vp p 75 Ω Jack RCA Audio output 1 stereo pair Output level During audio ...

Page 6: ...structions in this manual In the case of no amount instructions apply as you think it appropriate NOTES PACKAGE GIFT SHEET POLYBAG INSTRUCTION RED CAUTION PACKAGE BATTERY MANGAN PACKAGE PACKAGE POLY BAG INSTA5 TRANSMITTER CORD RCA PIN PACKAGE PAD 15 14 17 3 4 14 13 For RAXZT5 type For RLXZT RLXZT3 RTXZT types 2 1 1 5 2 14 16 14 12 6 8 7 9 11 7 9 Operating Instructions Front INSTRUCTION BOOK C INST...

Page 7: ...y Bag 791WHAA040 17 Carton Label See Contrast table 2 Mark No Description Part No Mark No Symbol and Description DV 595K S RLXZT DV 595K S RLXZT3 DV 595K S RTXZT DV 595K G RAXZT5 1 Cord Set AC 1206158802 1206158802 1206158802 12061K8801 NSP 6 Guarantee Card Not used Not used J2I81292A J2I90802A 7 Instruction Book English J2I81701B J2I81701B Not used Not used 8 Instruction Book Chinese J2I81710B J2...

Page 8: ...3 PCB ASS Y PCB280 OPERATION 2 PCB ASS Y PCB270 OPERATION 1 PCB ASS Y PCB130 DVD PCB ASS Y 101 101A 101E 101M 101G 101I 101D 101N 101J 101B 101K 101L 101F 101H PCBDF0 12 12 16 101O 30 29 Refer to 2 3 06 DVD MECHA SECTION FRONT PANEL SECTION 29 30 KARAOKE PCB ASS Y 18 15 H 9 17 7 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 ...

Page 9: ... 32 Cord Connector CD604 122H051706 33 Cord Connector CD602 122H091303 101 Front Cabi Assy See Contrast table 2 NSP 101A Cabinet Front 701WPJD356 NSP 101B Plate Display 711WPA0253 101C 101D Flap DVD See Contrast table 2 NSP 101E Badge Brand 7236310014 NSP 101F Button Frame 1 735WPA0874 NSP 101G Button Frame 4 735WPA0879 NSP 101H Button Frame 2 735WPB0328 NSP 101I Button Frame 5 735WPB0329 NSP 101J...

Page 10: ... minute adjustments are needed if this condition is disassembled further more If the repair is needed replace the DVD MECHA ASS Y SW PCB ASS Y 10 AB AB AB AA Pickup leneses GEM1004 GED 008 Grease GEM1018 34 15 14 21 18 11 23 9 AB 19 1 29 AB AB 3 12 20 6 4 SW1 31 PCB640 27 22 22 16 2 CD2001 24 5 25 26 32 8 13 8 30 SW2 33 CD2301 AC AC AB D E Lubricating Oil GYA1001 Grease GEM1036 Note Lubricating Oi...

Page 11: ...40 A2F101A640 18 Plate Clamper 92P000023A 19 LOADER SUB ASSY B 92AAA0019B 20 Clamper 92P100122A 21 Screw Pan M1 7x3 P3 814011730U 22 Screw Pan M1 7x2 3 P3 814011723U 23 Rack Loading 92P100121A 24 Gear Motor 92P100088A 25 Feed Rack Assy 92AAA0017A 26 Screw T Tite B M1 7x5 0 P3 813381750U 27 Screw Gear Feed 92P700007A 28 Cord Jumper CD2301 122H061605 29 Switch SW1 0515S32003 30 Push Switch SW2 05001...

Page 12: ...28V A B A D C A A X4001 27MHz X tal IC4003 Reset IC BD5229 G TR A DI DO SCK STB IR DV 595K S MPEG FIP Block Diagram Q2302 2305 LD Driver LDO1 LDO2 LD_DVD LD_CD A IC651 FIP Driver PT6315 GR1 GR8 P1 P16 A A IR IR Receiver OS651 ROM N340TAO FIP V651 8 BT 234GNK Coa Coaxial J8001 RCA 117 01 IC8003 Audio AMP RC4580 MUTE AMP_AUDIO_L R F E L R Audio Jack J8003 RCA 207B 02 IC7301 Video Driver LA73054 C U ...

Page 13: ... CON 5V SW Q510 P CON 12V SW Q504 FL P CON SW Q502 28V P CON SW VOLTAGE CTL IC501 KIA431A AT PHOTO COUPLER IC504 PS2561AL1 1 V W POWER CTL IC502 STR A6151M 6V REG IC503 PQ070XF01SZH www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiao...

Page 14: ...R SW1 PAUSE SKIP PLAY SKIP V 3E SW2 LED GND STOP POWER SW1 9 8 7 4 2 1 3 6 FLDC FLDC V 3E 28V DGND DGND DO F to M DI M to F IR STB CLK DGND DGND FLDC 28V FLDC DI M to F V 3E STB DO F to M IR CLK CD502 AT 3 3V AT 3 3V AT 3 3V 14 13 14 13 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 CP601 CP4002 N N L P CON 12V P CON 5V FL DC FL DC GND GND AT ...

Page 15: ... 01 COAXIAL 1 2 H1 H2 E J8003 RCA 207B 02 DVD AUDIO OUT 1 2 3 24 23 22 21 20 19 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 CP2301 H1 H2 E H1 H2 E J7302 RCA 405A 08 CVBS Y U V 1 2 3 4 5 6 DM 4PB LD LD LD LD OPEN GND D CLOSE SW GND SLD SLD SP1 SP1 LIMIT SW SW GND SLD SLD SP1 SP1 LIMIT SW GND VS VCC E D C SW1 DVD CD VRF RF_OUT B A VR COM VR CD LD CD LD DVD GND NC T DRV T RTN F DRV F RTN F VR DVD GN...

Page 16: ... D A B C E RF RF F 1 7 8 A 1 6 2 6 A 3 6 A DVD MT PCB ASSY A2I817A130 A 1 6 MPEG MICON RF AMP BLOCK www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 17: ...VIDEO SIGNAL ROUTE Y SC S VIDEO SIGNAL ROUTE C R CR VIDEO SIGNAL ROUTE R CR G Y VIDEO SIGNAL ROUTE G Y B CB VIDEO SIGNAL ROUTE B CB D AUDIO DATA SIGNAL ROUTE DA AUDIO SIGNAL ROUTE Digital R CR G Y B CB R CR G Y B CB 6 3 2 5 6 A 4 6 A 6 6 A CP601 B A 1 6 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL...

Page 18: ... PCB ASSY A2I817A130 A 2 6 MEMORY BLOCK 1 6 A 1 6 A www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 19: ...RAM IS THE LATEST AT THE TIME DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 20: ...ED BY ARE CAUTION DESCRIBED IN PARTS LIST ONLY CRITICAL FOR SAFETY USE ONES DANS LA NOMENCLATURE DES PIECES N UTILISER QUE CELLS DECRITES DANGEREUSES AN POINT DE VUE SECURITE LES PIECES REPAREES PAR UN ETANT ATTENTION www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 ...

Page 21: ...SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 22: ...MT PCB ASSY A2I817A130 A 4 6 AUDIO JACK BLOCK A 4 6 1 6 A 6 6 A OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS CP6501 H www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 89249829...

Page 23: ...015 4 7K R8047 4 7K R8045 10K R8052 10K R8053 10K R8058 22K V 12AT MIC 2 1 9 3 9 3 9 3 0 0 0 0 0 4 2 4 2 4 8 4 2 4 8 4 2 2 1 0 0 1 DA AUDIO SIGNAL ROUTE Digital AUDIO SIGNAL ROUTE L ch 9 10 A 4 6 CAUTION DIGITAL TRANSISTOR CAUTION DIGITAL TRANSISTOR www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 139...

Page 24: ... CR R CR DVD MT PCB ASSY A2I817A130 A 5 6 VIDEO JACK BLOCK A 5 6 1 6 A 6 6 A 6 6 A OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 37631515...

Page 25: ...SP R CR R CR B CB GY GY SY SC 13 14 15 12 17 A 5 6 CAUTION DIGITAL TRANSISTOR CAUTION DIGITAL TRANSISTOR www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 26: ...ION C4086 1B C4093 1B C4087 1 16V B C4094 0 1 B C4096 1B C4112 0 001 B C4116 0 001 B R4012 68 1 R4013 39 1 R4011 15 TP4002 W820 CP502 GND P CON 5V STBY L FL DC FL DC AT 3 3V GND P CON 12V AT 12V for MUTE GND M GND D P CON 6V AT 3 3V 28V FROM TO POWER ADJ VIN VOUT 1 8 0 6 3 3 3 3V CP4003 REG 1 8V IC DVD MT PCB ASSY A2I817A130 A 6 6 POWER PORT BLOCK CP502 F A 6 6 www xiaoyu163 com QQ376315150 9 9 2 ...

Page 27: ... MMZ1608R102CT V 5V V 5V V 12AT V 12AT V 12 V 12 D_GND V 6A V 6A V 5S V 5S V 3F V 3F D_GND M_GND V 3 V 3 V 3E V 3E V 1R8 V 1R8 V 3A ADAC_GND PWDN FLDC FLDC 28V D_GND D_GND CORE MPEG SDRAM FLASH FIP LED IR RESET FROM TO MEMORY FROM TO MPEG MICON DSP F E OPU MOTOR FROM TO LOADER MOTOR DRV VIDEO OPT COAX AUDIO AMP AUDIO MUTE FROM TO AUDIO VIDEO JACK 5 0 3 9 3 3 4 6 A 3 6 A 2 6 A 1 6 A A 6 6 www xiaoy...

Page 28: ...SSY SW660 STOP SW662 SKIP SW663 PLAY SW664 SKIP SW665 PAUSE OPERATION PCB ASSY SW652 DOWN SW653 ENTER SW654 RIGHT SW655 RETURN SW656 MENU SW657 UP SW658 TOPMENU SW659 LEFT SW661 HOMEMENU SW666 EJECT OPERATION 3 PCB ASSY SW667 POWER www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315...

Page 29: ...TIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 30: ... BLUE NC D D OCP VCC GND FB OLP STARTUP 17 5 3 9 0 1 130 130 130 9 9 0 3 9 10 9 0 0 0 0 0 0 0 130 130 0 130 0 22 5 22 5 0 0N C 0 2 5 9 9 GND OUT IN N N PRI SEC L CHASSIS GND NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE WITH SAME TYPE AND RATINGS OF FUSE CAUTION POWER PCB ASSY A2I817A240 F POWER BLOCK F PHOTO COUPLER SINCE THESE PARTS MARKED BY ARE CAUTION DESCRIB...

Page 31: ... EIC D528 MTZJ5 1B EIC Q505 KRC102SRTK P CON SW L503 22uH TSL0808 L505 22uH C536 220 6 3V YK C521 1000 16V FM C523 470 25V YK C531 100 16V YK C535 330 16V YK C526 470 6 3V YK R510_1 3 3 1W R529 2201W R511 68 1 4W Q506 KTA1504S_Y_RTK PROTECT CP502 A2001WV2 14P 1 10 11 12 13 14 2 3 4 5 6 7 8 9 IC503 PQ070XF01SZH 24 1 2 3 4 C520 100 50V YK CD502 CU2E3301 CORD CONNECTOR R546 3 3K 1 4W 1 R517 1 2K 1 4W...

Page 32: ...509 2 2 50V KA C6515 100 16V KA C6513 100 16V KA C6504 2 2 50V KA W809 W808 C6507 100 16V KA C6514 100 16V KA C6503 2 2 50V KA D6505 UDZS5 1B IC6501 NJM2068M TE1 1 2 3 4 5 6 7 8 J6501 RLXZT RTXZT 060J031007 RAXZT5 060G031009 MIC1 1 2 3 4 5 7 8 J6502 RLXZT RTXZT 060J031007 RAXZT5 060G031009 MIC2 1 2 3 4 5 7 8 JG6502 JG6501 GNDA V 8B V 8A GNDA VS VS GNDS TO CHASSIS GND KARAOKE ASSY RLXZT RTXZT A2G81...

Page 33: ...6502 M65855FP 1 10 11 12 13 14 15 16 2 3 4 5 6 7 8 9 C6531 47 16V KA C6530 2 2 50V KA C6539 100 16V KA C6538 47 16V KA C6536 22 35V KA IC6503 BA4560F E2 1 2 3 4 5 6 7 8 VR6501 EVUE20F15B14 MIC VOL 1 2 3 VR6502 EVUE20F15B14 ECHO VOL 1 2 3 CP6501 C3263401 1 2 3 4 5 6 IC6504 KIA78D08F RTF P REG 8V 1 2 3 GNDA V 12M V 8A CLOCK MUTE OP1 IN OP1 OUT LPF1 OUT LPF1 IN VCC ECHO IN GND ECHO VOL REF OP2 IN OP2...

Page 34: ...VIDEO JACK 1 10 ns 500mV 2 2ns 500mV J8001 pin 2 H J8003 pin 2 R J7302 pin 5 Y J7302 pin 3 U J7302 pin 2 V J7301 pin 3 Y J7302 pin 6 CVBS J8003 pin 3 L IC4001 pin 136 SDCLK IC4001 pin 193 XTAL IC4002 pin 6 SDCL IC4002 pin 5 SDA IC4001 pin 159 ASPDIF TP4086 FP SCK DVD MT PCB ASSY A The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram NOTE w...

Page 35: ... 6 SDCL IC4002 pin 5 SDA IC4001 pin 159 ASPDIF TP4086 FP SCK DVD MT PCB ASSY A The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram NOTE 10µs 500mV 17 1µs 500mV 18 OPERATION PCB ASSY B J7301 pin 4 C IC651 pin 5 OSC The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram NOTE www xiaoy...

Page 36: ...F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 37: ...the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regulator Capacitor Connector P C Board Chip Part SIDE A SIDE B SIDE A SIDE B D E E E D E D CP2302 A CD2302 CP2303 A CD2301 M2601 SPINDLE MOTOR M26...

Page 38: ...36 C4073 C4079 C4088 C4062 C4049 C4048 C4077 R4015 4025 R4029 R4075 R4065 R4013 B4001 C4071 C4094 C4095 C4096 C4098 C4099 C4100 CP4003 R4036 R4040 R4066 W807 IC4003 IC4004 IC4005 IC4006 W859 R4037 R4039 R4002 R4004 C4081 C4059 049 050 R4051 R4052 R4045 R4046 C4066 C4067 R4057 C4052 W860 C4080 C4112 C4116 C P 4 0 0 2 R4011 B4011 R4076 W864 W865 W820 B4007 DVD MT PCB ASSY A SIDE A CP50 F CP400 CD230...

Page 39: ...318 R7324 R7322 B7304 B7305 R4013 B4001 B4002 B8004 C C409 C4098 C4099 C4100 C8036 CP4003 C P 4 0 0 1 J7301 Q7302 R7302 R7317 R7323 W825 IC4006 IC7301 C4047 W832 C4039 C4059 R4049 R4050 R4051 R4052 R4045 R4046 C4066 C4067 R4057 W880 C7311 C7305 C7306 C7307 C7308 W868 R7306 C4112 IC8003 J8003 Q4001 R4035 C7303 Q8010 C8051 C8053 R4011 W877 W820 B4007 DMF072A OS8001 C8037 SIDE A A CP502 F CP4003 IC40...

Page 40: ...W805 C4064 C4065 C4058 R4058 C4072 C4101 R4001 R2343 R2341 C4055 C7312 C4001 C4040 R4072 R4073 W833 W834 C4074 C4032 C4028 R4021 C4104 C4078 R4008 B4010 C7310 C7309 C4118 R8014 R8051 R8044 R8065 W842 W826 DMF072A SIDE B A CP4003 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150...

Page 41: ...014 R8051 R8044 R8065 W826 SIDE B A DVD MT PCB ASSY A CP2303 CP2302 CP4002 CP2301 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 42: ...CP601 W004 W006 W008 W009 D651 SW662 SW664 CP6 CP604 W804 SIDE A OPERATION 2 PCB ASSY C OPERATION PCB ASSY B CP605 G CP604 CP4002 A CP601 B C www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 43: ...660 SW667 CP603 W804 CP605 W012 W013 W002 W805 R666 SIDE A OPERATION 3 PCB ASSY G 05 4 CP4002 A CP601 CP604 C CP605 C B G CP603 CP602 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 44: ...TION 2 PCB ASSY C OPERATION PCB ASSY B CP604 CP601 B C www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 45: ...2 C675 C676 C651 C605 C604 SIDE B OPERATION 3 PCB ASSY IC651 G 4 CP601 CP602 CP605 C B G CP603 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 46: ...1 D513 D519 Q510 C505 C506 D533 IC503 D515 R539 C520 D525 W015 C523 D532 W814 D534 R546 C518 C513 R510_1 C 5 1 6 R524 D517 C522 C515_1 D535 C514 C521 C527 D536 C528 C526 W037 W804 CP502 W803 W036 W001 W024 W004 W002 W008 W007 W010 W023 W038 W011 R503 R512_1 D527 Q502 Q515 W817 CP501 POWER PCB ASSY F F SIDE A AC IN CP501 CP4003 A CP502 IC504 IC502 Q510 IC503 Q515 IC501 Q504 Q502 www xiaoyu163 com Q...

Page 47: ... C507 C541 C501 R545 R526 R519 R547 R525 R548 POWER PCB ASSY F F SIDE B CP502 Q512 Q503 Q513 Q501 Q506 Q511 Q509 Q505 Q8104 Q8105 Q8102 Q8101 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 48: ... W002 W005 C6509 C6531 W004 DEE052A 3 ECHO VOLUME PAL W006 W009 W010 W008 C6514 W003 CP6501 6 W007 J6501 H SIDE A CP6501 CP8003 A KARAOKE ASSY H www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 49: ...521 C6517 R6521 R6535 R6536 R6537 R6527 W804 C6527 R6528 R6517 R6518 C6512 R6515 R6519 D6505 C6532 C6524 C6529 R6534 R6532 C6533 R6533 C6526 R6520 R6541 W806 W807 W809 W808 H SIDE B CP6501 IC6501 IC6504 IC6502 IC6503 KARAOKE ASSY H www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315...

Page 50: ...TLM E I03FV65650 IC4001 IC MT1389FE E L IC8K0389E0 IC4002 IC BR24L08FJ WE2 I57F04L080 IC4003 IC BD5229G TR I97F052290 IC4004 IC S29AL016D70TFI020 S2I802AF03 IC4005 IC EM638165TS 7G IG2J081657 IC4006 IC LM1117S ADJ I1TF911170 IC7301 IC LA73054 TLM I03FG30540 IC8003 IC RC4580IDR I04J045800 OTHERS J7301 RCA JACK 063R700013 J7302 RCA JACK 060R451010 J8001 RCA JACK 060R401122 J8003 RCA JACK 060J451009 ...

Page 51: ...DVD PCB connector NOTE Fig 1 Before your operation please read PREPARATION OF SERVICING Use the Lead Free solder Manual soldering conditions Soldering temperature 320 20 C Soldering time Within 3 seconds Soldering combination Sn 3 0Ag 0 5Cu When Soldering Removing of solder use the draw in equipment over the Pick Up Unit to prevent the Flux smoke from it Short circuit using a soldering iron Pick U...

Page 52: ...SC PLAY ESC TEST CHECK DVD CD DVD disc POWER ON OFF POWER DISC SET Notes After going into test mode if you play back the disc DISC NON is displayed The video signal and the audio signal are outputted during the test mode The SKIP key and the SCAN key are effective during the test mode www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 139422...

Page 53: ...NO DISC and the LED lighting disappears 2 Release the Test mode Turn off the power Press the ESC A8 5F key of the remote control unit 3 LD ON DVD Press the TEST A8 5E and 1 A8 01 keys in order and turn on the laser diode 650n CD Press the TEST A8 5E and 4 A8 04 keys in order and turn on the laser diode 780n www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1...

Page 54: ... the time of repair the life of the product may be shortened Please perform the following measure against static electricity be careful of destruction of a laser diode at the time of repair Place the unit on a workstation equipped to protect against static electricity such as conductive mat Soldering iron with ground wire or ceramic type is used A worker needs to use a ground conductive wrist stra...

Page 55: ...Slider position S In Side Switch ON 01 In Side Switch OFF 00 9 Output video system V NTSC system NTSC PAL system PAL Automatic setting AUTO Scart terminal output SK Display only the WY model which can do the output setting of scart terminal VIDEO 00 S VIDEO 01 RGB 02 0 Disc sensing DSC The type of discs loaded is displayed DVD CD VCD Jitter value J Note Don t use it Version of the FL controller FL...

Page 56: ...e number is different from that set in the unit an error message is displayed and the tray opens Command Contents Conditions Remote Control Key Name Remote Control Code Memory clear and region revision indication CLEAR 1 A8 45 Average value measurement of DVD error rate 5 1 A8 05 CD error rate measurement 5 1 A8 05 Scart terminal output VIDEO WY models equipped with Scart terminal AUDIO AF BE Scar...

Page 57: ... 5 SUM CHK 6 CHIP VERSION To display model information Press the ESC key then the CHAP key To close the model information display Press the ESC key AREA WY REGION 2 ROM NUMBER YAD5215B REG CHK 40 SUM CHK D2AD FL VERSION 1 08 CHIP VERSION 1389FE Don t Care Don t Care www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 ...

Page 58: ...r CDs OK with 7 6e 3 or less 3 EDC ID error history ID Address EDC ID errors last eight errors Note Error of AV1 is not supported in this player Number of error Indication plan contents Character in bold Item name Information display 1 2 3 ex For DVDs Step 1 e e 6 OK e 5 OK e 4 Refer to Step 2 e 3 NG e 2 NG Step 2 e 4 3 0e 4 OK 4 0e 4 OK 5 0e 4 OK 6 0e 4 NG 7 0e 4 NG www xiaoyu163 com QQ376315150 ...

Page 59: ...on of the laser diodes LDs mounted on the PICKUP Assy is suspected Measure the voltage between the two ends of one of the resistors mentioned below Measure the voltage between the two ends of R2321 or R2323 on the DVDM Assy If the voltage is 0 4 V or higher the 650 nm LD is degraded No playback of a DVD Measure the voltage between the two ends of R2320 or R2322 on the DVDM Assy If the voltage is 0...

Page 60: ...V on the POWER PCB ASSY POWER PCB Assy Check that the following voltage are output IC4006 pin 5 1 8 V on the DVD MT PCB Assy DVD MT PCB Assy 1 8 V Regulator IC IC4006 Is a resonator X4001 27MHz on the DVD MT Assy oscillating DVD MT PCB Assy Crystal resonator X4001 Are the signals input into IC4005 pin 16 DWE pin 19 DCS and pin 38 SDCLK on the DVD MT Assy Is a signal fluctuating Communication with ...

Page 61: ...ctuated by about 250 mV with focus up down DVD MT PCB Assy DVD IC IC4001 6 Playback impossible Spindle does not turn Are the signals output from IC2301 pin 13 MOT SPDL and pin 14 MOT SPDL on the DVD MT Assy Is pin 41 42 STBY fixed LOW DVD MT PCB Assy FTS Driver IC IC2301 Is there any part detached from the spindle motor Or Is there any foreign object lodged in it Mechanism section Spindle motor Ar...

Page 62: ... be performed DVD IC DVD MT PCB Assy IC4001 Any kind of symptoms no power a failure in any of the servo video and audio systems etc may be generated because the DVD processing is performed by a single chip 64M SDRAM DVD MT PCB Assy IC4005 No power Block noise is generated during playback www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 139...

Page 63: ...onnection of Pick Up PCB and DVD PCB connector 1 2 3 4 5 1 4 DVD PCB Refer to Fig 1 5 1 2 3 Remove the 5 screws 1 Remove the 4 screws 2 Remove the DVD PCB in the direction of arrow Fig 1 4 Short circuit using a soldering iron DVD Deck 1 1 1 1 Pick Up PCB 1 1 1 2 3 4 5 6 7 Remove the 5 screws 1 Remove the Top Cabinet in the direction of arrow A Disconnect the following connector CP4002 Unlock the 4...

Page 64: ... the DVD MECHA ASS Y NOTE 1 2 In case of the Traverse Ass y install it from 1 to 4 in order Refer to Fig 2 2 B In case of the Traverse Ass y installation hook the wire on the Loader Ass y as shown Fig 2 2 C 1 Traverse Ass y Loader Sub Ass y Fig 2 2 B Check Lock Traverse Ass y Rack Loading Loader Ass y Bottom Side Holder Traverse Fig 2 2 C Loader Ass y Check Hook Loading Belt Gear Pulley 1 2 3 LOAD...

Page 65: ... Rack Loading 2 Loader Sub Ass y Gear Main 2 4 RACK LOADING MAIN GEAR PULLEY GEAR Refer to Fig 2 4 A 1 2 3 Unlock the support 1 and remove the Gear Pulley Remove the Gear Main Press down the catcher 2 and slide the Rack Loading Gear Pulley 1 Fig 2 4 A NOTE 1 2 In case of the Rack Loading installation hook the Rack Loading on the Loader Sub Ass y as shown Fig 2 4 B When installing the Gear Main tak...

Page 66: ...ew Torque 1 3 0 3kgf cm Screw 2 Screw Torque 3 0 0 3kgf cm Screw 3 4 Screw Torque 1 0 0 3kgf cm Screw 5 Switch PCB Ass y 2 4 Rack Feed Ass y Gear Feed 5 Fig 2 7 A Traverse Ass y 5 1 NOTE 1 2 3 4 When installing the Rack Feed Ass y push both ends to align the teeth as shown Fig 2 7 B Then install it In case of the Gear Motor installation check if the value of the Fig 2 7 C is correct When installin...

Page 67: ...Check Hook Check Hook Fig 2 7 E FEED MOTOR WHITE 4 BROWN 3 SPINDLE MOTOR YELLOW 2 GREEN 1 Fig 2 7 D Switch PCB Ass y Install wire from 1 to 4 in order To Pick Up PCB Reinforcement Plat Loosen the wirein the direction of the arrows Printing_Serface 85 1mm www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TE...

Page 68: ...UP1_5 UP1_6 UP1_7 UP3_0 UP3_1 UP3_4 UP3_5 GPIO7 ICE PRST IR INT0 DQM0 RD4 RD3 RD2 RD1 RD0 RD15 RD14 RD13 RD12 105 106 107 108 RD11 RD10 DVSS 1 8 RD9 RD8 DQM1 RWE RD7 RD6 RD5 DVDD3 BA1 RA10 RA0 DVDD18 CAS RAS RCS BA0 RA1 RA2 RCLK RA3 DVDD3 RA11 RA9 RA8 RA7 RA6 RA5 RA4 DVDD18 GPIO3 GPIO4 DVSS 3 3 GPIO5 ABCK ACLK ASDATA1 ASDATA2 MC_DATA DACVSSC CVBS DACVDDB DACVSSB G DACVSSA B AKIN2 ADVCM AADVDD APLL...

Page 69: ...tem CPU GPIO IR VFD System Parser CPPM CPRM DRM 32 bit RISC Audio Output Audio DAC SPDIF MPEG 1 2 JPEG Video Decoder Servo Processor Audio DSP Debug Port 108Mhz TV Encoder Motor Drive FLASH ROM DRAM www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 ...

Page 70: ...ction MT1389FE E L DVD MT PCB ASSY IC4001 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 71: ...F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 72: ...F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 73: ...F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 74: ...F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 75: ...F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 76: ...F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 77: ...F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 78: ...F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 79: ...native function 2 The external TV encoder mode only supports CCIR 656 mode www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 80: ...eo CD ISO 9660 CD ROM containing MP3 WMA JPEG or DivX video files ISO 9660 Level 1 or 2 compliant CD physical format Mode1 Mode2 XA Form1 Romeo and Joliet file systems are both compatible with this player Multi session playback No Unfinalized disc playback No Filestructure may differ Up to 299 folders on a disc up to 648 folders and files combined within each folder DVD Video DVD R DVD RW Video CD...

Page 81: ...played incorrectly or not at all For external subtitle files the following subtitle format filename extensions are supported please note that these files are not shown within the disc navigation menu srt sub ssa smi The filename of the movie file has to be repeated at the beginning of the filename for the external subtitle file The number of external subtitle files which can be switched for the sa...

Page 82: ...mpatibility with DVD RW discs recorded on a DVD recorder in Video Recording mode TOP MENU ENTER cursor buttons MENU 6 RETURN 7 HOME MENU 14 ECHO control DV 595K only 15 VOLUME control DV 595K only 16 MIC input jacks DV 595K only Front panel Displays the top menu of a DVD disc this varies with the disc Displays a DVD disc menu this varies with the disc and may be the same as the top menu Selects th...

Page 83: ...LAY MODE Press to display the Play Mode menu You can also get to the Play Mode menu by pressing HOME MENU and selecting Play Mode LOW for DV 595K for DV 393 and DV 490V HIGH for DV 595K KEY CONTROL DV 595K 12 13 1 Press to switch the player on or into standby 2 AUDIO Press to select the audio channel or language 3 SUBTITLE Press to select a subtitle display 4 Number buttons 5 TOP MENU Press to dis...

Page 84: ...s loaded 19 RETURN Press to return to a previous menu screen 20 Use for forward slow motion playback frame advance and forward scanning 21 Press to jump to the next chapter or track 22 Press to stop the disc you can resume playback by pressing play 23 DISPLAY Press to display information about the disc playing 24 ZOOM Press to change the zoom level www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 T...

Page 85: ...F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 86: ...ubricants and Glues No Remark Name Lubricants and Glues No Remark Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Pickup leneses Cleaning liquid GEM1004 Cleaning paper GED 008 Position to be cleaned Cleaning tools Remark Position to be cleaned Cleaning tools Remark Refer to 2 3 06 DVD MECHA SECTION Refer to 7 3 DVD DECK SECTION www xi...

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Pioneer DV-595K-G, Service Manual

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