Pioneer 1200, Maintenance Service Manual

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TORQUE CONVERTER Drive Clutch
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual Page 17-7
17
6. Remove the retaining ring (3) from the shaft of the fixed face assembly (7) and slide the moveable face
(14) off the shaft (Figure 17-7, Page 17-8). See following NOTE.
NOTE: When the moveable face is removed from the hub of the fixed face, the spiral back-up rings (12)
must be replaced with new ones at time of assembly (Figure 17-7, Page 17-8).
7. Remove the spacer (13), spring (4), and retainer (5). The spring retainer (5) can be removed from the
spring if necessary (Figure 17-7, Page 17-8).
8. Remove idler bearing if necessary. Use a press to remove the bearing (Figure 17-10, Page 17-10). See
following NOTE.
NOTE: Do not remove the idler bearing unless it needs to be replaced. If idler bearing is removed, replace
it with a new bearing.
9. Use a scribe or small pick to remove the spiral backup rings (12) from each end of the bore in the fixed
face assembly (Figure 17-7, Page 17-8). See also Figure 17-11, Page 17-10. Discard the rings.
INSPECTION OF DRIVE CLUTCH PARTS
1. Inspect the idler bearing (6) for smooth rotation or seal damage (Figure 17-7, Page 17-8).
NOTE: It is normal for a small amount of grease to be present at the edge of seal.
2. Inspect the bore of the moveable face assembly (14) for scarring or wear. The moveable face assembly
must be replaced if the bore is worn to a diameter of 0.883-inch (22.4-mm) or larger (Figure 17-7,
Page 17-8).
3. Inspect the steel shaft (7) on the fixed face assembly. There should be no noticeable wear anywhere on
the shaft. Replace the shaft if it is worn, scratched, or damaged.
Figure 17-5 Mark Clutch Cover Figure 17-6 Remove Clutch Drive Hub
Mark the clutch
cover and its
corresponding
position on the
moveable casting.
DRIVE CLUTCH
HUB PULLER
TOOL
(CCI P/N 1014497)