Pilz 632120 Operating Manual Download Page 41 | Manualshive

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Pilz 632120 Operating Manual Download Page 41

PSEN opII4B Series

Operating Manual PSEN opII4B Series
1005005-EN-02

| 41

INFORMATION

This inspection may only be carried out by qualified personnel.

The Appendix contains a

which should help you perform the safety

check.

Maintenance

Other than cleaning the lens covers, the safety light curtains requires no other form of main-
tenance.

CAUTION!

Improper cleaning agents can damage the safety light curtain and lead
to malfunctions.

Moist cotton cloths should be used for cleaning.

Avoid using

}

Alcohol,

}

Solvents,

}

Cloths made of wool,

}

Cloths made of synthetic material.

Clean the lens covers during the regular

check of the safety light curtain [

.

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Summary of Contents for 632120

Page 1: ...PSEN opII4B Series Operating Manual 1005005 EN 02 PSEN sensor technology...

Page 2: ...nta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet...

Page 3: ...alignment 14 Project configuration 14 Maintaining the safety distance 14 Resolution 15 Protected field perimeters 15 Ambient conditions 15 Distance from reflective surfaces 16 Minimum distance between...

Page 4: ...nsions 42 Technical details Order no 632120 632122 43 Technical details Order no 632123 632125 45 Technical details Order no 632130 632132 47 Technical details Order no 632133 632135 50 Classification...

Page 5: ...ly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures...

Page 6: ...light curtains in parallel 20 to stray light and short term interruptions of the protected field to mutual interference when using two safety light curtains with the same alignment Connection to evalu...

Page 7: ...acket for alignment purposes Protected field heights of 450 mm 600 mm including 1 PSEN opII Adv Bracket Kit2 2 clamping units per transmitter and receiver Protected field heights of 750 mm 1200 mm inc...

Page 8: ...ew Receiver Transmitter 1 2 3 3 4 4 5 5 6 6 Fig Front view of the safety light curtain transmitter and receiver protected field height 450 1500 mm with connection cable and installation kit Legend 1 P...

Page 9: ...andard installation kit consisting of 4 Flexible bracket swivel mount in which trans mitters receivers can be fastened and ro tated to the proper ori entation 4 Holder for connecting the transmitter r...

Page 10: ...grammable safety system The system may not be started in the haz ardous area following a protection violation if personnel are still in the hazardous area Prevent circumvention of the protected field...

Page 11: ...perate devices systems and machines the person has to be informed of the state of the art and the applicable national European and international laws directives and standards It is the company s respo...

Page 12: ...covered by the safety light curtain 170 mm or 300 mm see Technical details 43 A fault is detected in the safety light curtain Stray light is detected If a fault occurs the OSSDs remain in the OFF sta...

Page 13: ...iolated the OSSDs switch to the OFF state Automatic restart The OSSDs automatically switch to the ON state during operation under the following con ditions both OSSDs are wired correctly and no error...

Page 14: ...peration of two safety light curtains with the same alignment Two adjacent safety light curtains with the same alignment can be operated without the two safety light curtains influencing each other se...

Page 15: ...for the signal at the OSSD output on the safety light curtain to change once a protected field has been violated see Technical details 43 t2 Machine s stopping time in seconds The time required for th...

Page 16: ...at would reduce the grid s operating range Distance from reflective surfaces If there are reflective surfaces near the beams emitted from the safety light curtain whether from above below or from the...

Page 17: ...on the surface 7 Distance between transmitter and receiver working distance 8 Hazardous area The minimum distance D depends on two factors Working distance between transmitter and receiver the maximu...

Page 18: ...mum distance between parallel aligned safety light curtains Please note Safety light grids that are installed so as to be parallel and aligned must have a minimum spacing corresponding to the informat...

Page 19: ...curtain TxB Transmitter from the second safety light curtain RxB Receiver from the second safety light curtain 1 Minimum distance between two aligned safety light curtains with beam coding 2 Distance...

Page 20: ...n opposite to 2 4 Connection of the safety light curtain with beam code A coded 5 Connection of the safety light curtain with beam code B coded Beam coding of two safety light curtains If two safety l...

Page 21: ...agram below shows an example solution for monitoring three different access sides using two deviating mirrors The deviating mirrors must be positioned at an angle of 45 to the beams from the safety li...

Page 22: ...y distance 6 Distance between the deviating mirrors 7 Distance from transmitter to deviating mirror 8 Distance from deviating mirror to receiver Installation and alignment Please note The optical surf...

Page 23: ...details 43 The installation surface must be at least as wide as the standard installation kit The installation surface may have a flatness imperfection of no more than 1 5 mm Attach the safety light...

Page 24: ...ain Feed the cable 2 through the opening in the holder Ensure that the holder is flush with the end cap see diagram Attach the holder to the end cap with the tightening screws Torx T10 included in del...

Page 25: ...nnection is only tightened to the final torque when the assembly is orientated 1 2 3 4 a Uneven installation surfaces can be compensated for with the standard installation kit to a limited extent only...

Page 26: ...nd receivers are properly installed in a suitable place Ensure that the transmitters and receivers are posi tioned at the same height and parallel to one another Orientation General guidelines For the...

Page 27: ...rotating the flexible bracket right or left Pilz recommends that modifications to the orientation of the transmitter receiver be made in the following sequence 1 Vertical modification 2 Horizontal mod...

Page 28: ...D status changes from red to green 2 Rotate the transmitter to the centre of the rotation range in which the protected field LED illuminates green 3 Rotate the receiver to the centre of the rotation r...

Page 29: ...ted from the machine system The use of the flexible bracket swivel mount provides this electrical isolation Connection to PDP67 Use the order reference of the cable listed see Accessories connection t...

Page 30: ...4 V Truth table for checking the pin assignment Earthing the safety light curtain Please note Connect the 0 V connections on all the 24 V power supplies and earth the 0 V mains at a single point or en...

Page 31: ...Ds on the receiver to pins 2 and 4 on the PDP67 ION Ensure that pins 1 and 5 on the PDP67 ION are used as an ST output Make the connection using one of the cables listed in the order reference see Ord...

Page 32: ...the input circuit of an evaluation device CAUTION Extension of the response time of the safety light curtain when using the beam coding When calculating the safety distance remember the extended resp...

Page 33: ...d Checking the safety light curtain Once the safety light grid has been installed and aligned final inspections must be carried out before it can be put into service INFORMATION This inspection may on...

Page 34: ...light curtain Neither the device status LED of the transmitter nor that of the receiver may illuminate Safety distance The safety distance must comply with the requirements in Maintaining the safety d...

Page 35: ...lashing light sources in the vicinity There may be no especially intense or flashing light sources in the vicinity of the safety light grid Ambient conditions Please observe the environmental conditio...

Page 36: ...e max operating range it is not possible to achieve a very high reception quality even with optimum alignment However the safety light curtain can be operated with low reception quality when the align...

Page 37: ...warning Warns of the OSSDs change to the OFF state due to the presence of stray light Green Red Green Green Green Stray light fault OSSDs have changed to the OFF state due to the presence of stray li...

Page 38: ...ter sends A coded green green green Safety light curtain in operation Transmitter sends B coded red red An error has occurred Perform a safety light curtain restart 38 red red green Overtemperature OS...

Page 39: ...light curtain be checked every six months Check the safety light curtain s front panel Scratched front panel Replace the safety light curtain Dirty front panel Clean the front panel 41 In a particular...

Page 40: ...ent safety light curtains 20 Check the pin assignment 29 when other displays can be seen at the safety light cur tain Interrupt the protected field The following LED must light at the receiver Meaning...

Page 41: ...y check Maintenance Other than cleaning the lens covers the safety light curtains requires no other form of main tenance CAUTION Improper cleaning agents can damage the safety light curtain and lead t...

Page 42: ...rtain with 300 mm resolution transmitter and receiver protected field height 450 1500 mm with connection cable 1 74 224 9 524 90 2 2 2 2 2 2 Fig Front view of safety light curtain with 170 mm resoluti...

Page 43: ...D in the OFF state 2 5 W 2 5 W 2 5 W Max voltage OSSD in the OFF state 0 2 V 0 2 V 0 2 V Max power consumption transmitter 1 5 W 1 5 W 1 5 W Max inductive load per output 1 H 1 H 1 H Beam coding yes y...

Page 44: ...8 2 27 EN 60068 2 27 Number of shocks 1000 1000 1000 Acceleration 10g 10g 10g Duration 16 ms 16 ms 16 ms Bracket Swivel Mount Swivel Mount Swivel Mount In accordance with the standard EN 60068 2 27 EN...

Page 45: ...s mode of opera tion Infrared Infrared Infrared Height of protected field 900 mm 1 200 mm 1 500 mm Resolution Operating range 0 2 15 m 0 2 15 m 0 2 15 m Detection capability 170 mm 170 mm 170 mm Elec...

Page 46: ...uitability Humidity 95 r h at 50 C 95 r h at 50 C 95 r h at 50 C Condensation during op eration Not permitted Not permitted Not permitted EMC EN 61496 1 EN 61496 1 EN 61496 1 Vibration In accordance w...

Page 47: ...mm 1 504 mm Width 35 mm 35 mm 35 mm Depth 40 mm 40 mm 40 mm Weight 2 621 g 3 426 g 4 232 g Where standards are undated the 2015 12 latest editions shall apply Technical details Order no 632130 632132...

Page 48: ...at the outputs without load 40 nF 40 nF 40 nF Times 632130 632131 632132 Test pulse duration safety outputs 300 s 300 s 300 s Supply interruption before de energisation 600 s 600 s 600 s Response tim...

Page 49: ...IP65 IP65 Mechanical data 632130 632131 632132 Min bending radius fixed permanently K1 5 x 5 x 5 x Min bending radius mov ing K1 10 x 10 x 10 x Connection type Receiver M12 5 pin male con nector M12 5...

Page 50: ...SD in the OFF state 2 5 W 2 5 W 2 5 W Max voltage OSSD in the OFF state 0 2 V 0 2 V 0 2 V Max power consumption transmitter 1 5 W 1 5 W 1 5 W Max inductive load per output 1 H 1 H 1 H Beam coding yes...

Page 51: ...8 2 27 EN 60068 2 27 Number of shocks 1000 1000 1000 Acceleration 10g 10g 10g Duration 16 ms 16 ms 16 ms Bracket Swivel Mount Swivel Mount Swivel Mount In accordance with the standard EN 60068 2 27 EN...

Page 52: ...s compatible with it The classification is described in the ZVEI posi tion paper Classification of Binary 24 V Interfaces Functional Safety aspects covered by dynamic testing Safe 1 pole HL outputs So...

Page 53: ...SIL PL values Order reference Order reference for safety light curtains Product type Features Order no PSEN opII4B s 170 045 Safety light curtain for body protection Resolution 170 mm Protected field...

Page 54: ...height 1500 mm 632 135 Order reference for accessories Standard installation kit Product type Features Order No PSEN opII Bracket Kit Standard installation with flexible bracket 632 015 Expanded mount...

Page 55: ...e con nector straight 380 211 PSS67 Cable M12af M12am 3m 3 m M12 5 pin fe male con nector angled M12 5 pin male con nector angled 380 212 PSS67 Cable M12af M12am 5m 5 m M12 5 pin fe male con nector an...

Page 56: ...m 10 m M12 5 pin fe male con nector angled 630 349 PSEN op cable angle M12 5 pole 30m 30 m M12 5 pin fe male con nector angled 630 350 PSEN op cable angle M12 5 pole 50m 50 m M12 5 pin fe male con nec...

Page 57: ...60 60 cm 632 505 PSEN opII protective column 090 Set With protective column PSEN opII protective column 090 90 cm 632 506 PSEN opII protective column 120 Set With protective column PSEN opII protectiv...

Page 58: ...TER For safety light curtain for body protection Resolution 170 mm Protected field height 1200 mm 632 424 PSEN opII4B s 170 150 EMIT TER For safety light curtain for body protection Resolution 170 mm...

Page 59: ...ER For safety light curtain for body protection Resolution 170 mm Protected field height 900 mm 632 463 PSEN opII4B s 170 120 RE CEIVER For safety light curtain for body protection Resolution 170 mm P...

Page 60: ...d for commissioning recommissioning nor the resulting inspections and actions INFORMATION Commissioning recommissioning and regular inspection may only be car ried out by qualified personnel We recomm...

Page 61: ...e sure that there are no transparent ma terials between the monitored protected field and the safety light curtain such as the glass panel Are all the mechanical connections on the safety light curtai...

Page 62: ...tch off safety light curtain Is the hazardous movement stopped imme diately when you switch off EC declaration of conformity This product these products meet the requirements of the directive 2006 42...

Page 63: ...energy efficient products and environmentally friendly solutions We are represented internationally Please refer to our homepage www pilz com for further details or contact our headquarters Headquart...

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