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Contents

Operating Manual PSEN cs5.1 M12/8
1003419-EN-06

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Order reference

EC declaration of conformity

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Summary of Contents for 542 009

Page 1: ...PSEN cs5 1 M12 8 Operating Manual 1003419 EN 06 PSEN sensor technology ...

Page 2: ...enta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet on the Pilz homepage Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries SD means...

Page 3: ...y 8 Unit features 8 Function description 9 Safety Device Diagnostics 10 Operating distances 11 Lateral and vertical offset 13 Wiring 17 Connection to evaluation devices 18 Single connection 19 Series connection 21 Connection to Pilz evaluation devices 24 Teaching in the actuator 25 Installation 26 Use in operating heights higher than 2000 m above sea level 29 Adjustment 29 Operation 30 Normal mode...

Page 4: ...Contents Operating Manual PSEN cs5 1 M12 8 1003419 EN 06 4 Order reference 37 System 37 Accessories 37 EC declaration of conformity 38 ...

Page 5: ... important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken WARNING This warning must be heeded It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken CAUTION This refer...

Page 6: ...l Low type 4 The safety switch may only be used with the corresponding actuator PSEN cs5 1 M12 The safety level PL e Cat 4 SIL CL 3 is only achieved if the safety outputs use 2 channel processing The following is deemed improper use in particular Any component technical or electrical modification to the product Use of the product outside the areas described in this manual Use of the product outsid...

Page 7: ...junction for example PSEN ix2 F4 code PSEN ix2 F8 code PDP67 F 4 code PSEN Y junction M12 sensor PSEN Y junction M12 cable You will need to be conversant with the information in these documents in order to fully un derstand this operating manual Use of qualified personnel The products may only be assembled installed programmed commissioned operated maintained and decommissioned by competent person...

Page 8: ...pment Act For your safety WARNING Loss of safety function due to manipulation of the interlocking device Manipulation of the interlocking device may lead to serious injury and death You should prevent any possibility of the interlocking device being manipulated through the use of a spare actuator Keep the substitute actuator in a safe place and protect it from unau thorised access If spare actuato...

Page 9: ...2 semicircle markings for a lateral approach Please note the Lateral and vertical offset with the lateral approach to the semicircle marking The guaranteed safe operating distances for the specified selections only apply when the actuator approaches the switch vertically With the other approach directions the operating distances may sometimes be considerably larger particularly when ap proaching t...

Page 10: ...ostic input Y1 is automatically activ ated and data is read If no fieldbus module of the SDD is used the diagnostic input Y1 is not used Signal output diagnostic output Y32 The status of the actuator is output If a fieldbus module of the SDD is used the signal output diagnostic output for the writing of data is activated Block diagram A1 A2 S11 S21 12 22 Y32 Y1 SDD Input SDD Output Power Input Rec...

Page 11: ...s for the field bus module for simple wiring Information is passed on via the fieldbus module directly to the network Mappings of the signal outputs to the sensor are automated by the SDD This prevents wiring errors and an expansion or reduction of the sensors is possible without the need to change existing wiring Wiring in accordance with IP20 Rapid installation in the control cabined is enabled ...

Page 12: ...red operating distance 4 mm Sar Assured release distance 12 mm So Typical operating distance 5 mm Sr Typical release distance 8 mm 3 3 Actuator aligned to the semicircle marking on the switch Sao Assured operating distance 3 mm Sar Assured release distance 16 mm So Typical operating distance 6 mm Sr Typical release distance 8 mm On Off ...

Page 13: ...uator aligned to the square marking on the switch Alignment 2 Actuator aligned to the triangle marking on the switch 1 2 3 4 4 5 6 4 0 14 12 8 4 0 12 8 4 8 4 0 12 14 7 4 14 1 2 3 4 4 5 6 8 4 0 12 8 4 0 8 4 12 12 12 7 12 Legend 1 Hysteresis 2 Typical operating distance SO 3 Typical release distance Sr 4 Offset in mm 5 Operating distance in mm 6 Response range 7 Status of LED ...

Page 14: ...gned to the triangle or square marking on the switch 4 5 8 9 1 3 2 8 4 0 12 8 4 0 12 8 4 8 4 0 12 8 4 0 12 8 4 12 16 8 4 0 12 16 16 16 4 12 16 8 4 0 12 16 16 16 6 5 7 Legend 1 Hysteresis 2 Typical operating distance SO 3 Typical release distance Sr 4 Offset in mm 5 Operating distance in mm 6 Response range 7 Status of LED 8 Square marking 9 Triangle marking ...

Page 15: ...ating distance SO 3 Typical release distance Sr 4 Offset in mm distance of the middle of the actuator to the zero line in the grid 5 Operating distance in mm 6 Response range 7 Connector on the sensor 8 Limit of response range position of gate hinge 9 Status of LED 10 Sensing face of the actuator labelled with Pilz logo 11 Distance from the front edge of the sensor to the limit of the response ran...

Page 16: ...e marking Alignment 3 Actuator aligned to the semicircle marking on the switch 4 4 1 3 5 6 2 8 4 0 12 12 8 4 0 12 8 4 8 4 0 12 16 16 8 4 0 12 12 8 4 0 12 8 4 16 16 8 4 0 12 5 Legend 1 Hysteresis 2 Typical operating distance SO 3 Typical release distance Sr 4 Offset in mm 5 Operating distance in mm 6 Response range ...

Page 17: ...ge to the safety switch must be protected with a 2 A to 4 A quick acting fuse Ensure the wiring and EMC requirements of EN 60204 1 are met When connecting in series consider the requirements of manipulation protection and the protection against bypassing or from overriding the safety switch EN ISO 14119 When the safety inputs of the safety switch are controlled by an upstream device and they are n...

Page 18: ...gnals are evaluated through 2 channels with feasibility monitoring Please note Information given in the Technical details 33 must be followed The use of Safety Device Diagnostics is described in the System Description Safety Device Diagnostics CAUTION Do not connect the signal output to 0 V If the signal output Y32 is connected to 0 V the safety switch may be dam aged as a result Connect the signa...

Page 19: ...PSEN cs5 1 M12 8 Operating Manual PSEN cs5 1 M12 8 1003419 EN 06 19 Single connection Connection diagram single connection without SDD Actuator Receiver Evaluation device ...

Page 20: ...rating Manual PSEN cs5 1 M12 8 1003419 EN 06 20 Connection diagram single connection with SDD S21 S11 24 V 0 V A1 A2 12 22 I2 FS I1 FS FS Failsafe A1 A2 Y1 Y32 Rx Tx Actuator Safety switch Evaluation device Fieldbus module ...

Page 21: ...e maximum delay or risk time permitted by the application Ensure there is sufficient supply voltage taking inrush currents and fusing into considera tion CAUTION Extension of delay on de energisation When several n devices are connected in series the delay on de ener gisation time adds with the number of interconnected safety switches The max delay on de energisation is made up of the risk time se...

Page 22: ...SEN cs5 1 M12 8 Operating Manual PSEN cs5 1 M12 8 1003419 EN 06 22 Connection diagram series connection without SDD Actuator Actuator Control system Evaluation device Receiver Receiver Receiver Actuator ...

Page 23: ...ction diagram series connection with SDD S11 S21 24 V 0 V A1 A2 12 22 I1 FS I2 FS FS Failsafe ST Standard S11 S21 S11 S21 12 22 12 22 A1 A2 A1 A2 Y1 Y1 Y1 Y32 Y32 Y32 Tx Rx Actuator Safety switch Evaluation device Safety switch Safety switch Actuator Actuator Fieldbus module ...

Page 24: ...switch type 3 PSS for safety gate monitoring with standard function block SB064 SB066 or FS_Safety Gate The correct connection to the respective evaluation device is described in the operating manual for the evaluation device Make sure that the connection is made in accordance with the specifications in the operating manual for the selected evaluation device The connections to two evaluation devic...

Page 25: ...8 PNOZmulti 0 V 24 V PSENcode I2 A1 A2 I0 I1 A1 A2 Y32 Y1 S11 S21 12 22 1 2 3 4 5 6 7 8 Rx Tx PNOZmulti 0 V 24 V PSENcode Fieldbus module Without SDD With SDD Legend I0 Input OSSD I1 Input OSSD I2 Signal input Teaching in the actuator Any approved Pilz actuator is detected as soon as it is brought into the response range ...

Page 26: ...ews Torque setting Please note the information provided under Technical details 33 The distance between two safety switches must be maintained see Technical details 33 The distance can be undershot in certain application cases see diagrams DEVICE INPUT SAFETY GATE 230 DEVICE INPUT SAFETY GATE 60 150 DEVICE INPUT SAFETY GATE 95 If using angled connector plugs note the defined angle of the cable rou...

Page 27: ...EN 06 27 4 4 3 2 1 1 4 4 3 2 1 1 Fig Seals 1 4 seals for actuators 2 2 seals for actuators 3 2 seals for actuators 4 2 seals for switches and 2 seals for actuators 4 DEVICE SAFETY GATE INPUT DEVICE SAFETY GATE INPUT Fig Applying the screw cover 4 on the switch ...

Page 28: ...mi circle marking to avoid unintended switching off at the limit of the re sponse range and to prevent the maximum release distance from en larging impermissibly by using both switching lobes 7 1 2 3 6 9 10 10 5 8 4 0 4 8 12 16 20 24 28 12 8 4 0 8 4 0 4 8 12 16 20 24 28 5 12 8 4 0 9 5 9 5 8 8 8 4 9 5 9 5 11 12 4 6 4 6 4 Legend 1 Hysteresis 2 Typical operating distance SO 3 Typical release distance...

Page 29: ... fully tighten the second screw on the safety switch 4 Use a screw to fix the actuator to the mounting surface Make sure that the actuator with the marking triangle points towards the marking on the sensor 5 Do not fully tighten the second screw on the actuator 6 Align the safety switch and tighten the screws 7 Align the actuator and tighten the screws Use in operating heights higher than 2000 m a...

Page 30: ... for operation Safety Gate yellow Actuator is within the response range Off Actuator is outside the response range Input yellow Both safety inputs are high Off Both safety inputs are low Error display LED status Switch status Remedy measure Device Safety Gate Input red Off Off Internal error on switch Change the switch red yellow yellow Supply voltage is outside the toler ance range Ensure the vol...

Page 31: ...Display of last status Outputs in fault con dition Check the outputs and switch the voltage off and then on again green yellow Display not definitive Wrong actuator Use the actuator PSEN cs5 1 M12 Off yellow yellow Switch doesn t start Change the switch Dimensions in mm Safety switch 1 2 90 26 4 7 5 22 7 4 11 6 3 DEVICE INPUT SAFETY GATE 4 4 101 6 19 Actuator ...

Page 32: ...PSEN cs5 1 M12 8 Operating Manual PSEN cs5 1 M12 8 1003419 EN 06 32 18 22 2 7 5 4 8 3 Ø 4 5 8 3 37 22 19 9 5 7 5 Ø 4 5 Legend 1 Square marking 2 Triangle marking 3 LEDs 4 Semicircle marking ...

Page 33: ...DC 1 W Max switching frequency 3 Hz Max cable capacitance at the safety outputs No load PNOZ with relay contacts 40 nF PNOZmulti PNOZelog PSS 40 nF Max inrush current impulse Current pulse A1 0 5 A No load current 25 mA Inputs Number 2 Voltage at inputs 24 V DC Input current range 1 6 3 mA Semiconductor outputs OSSD safety outputs 2 Signal outputs 1 Switching current per output 100 mA Breaking cap...

Page 34: ...8 2 14 Temperature range 25 70 C Max at max operating height 60 C Max at max operating height 2000 m 70 C Storage temperature In accordance with the standard EN 60068 2 1 2 Temperature range 40 85 C Climatic suitability In accordance with the standard EN 60068 2 30 Humidity 93 r h at 40 C Max operating height above sea level 4000 m EMC EN 60947 5 3 Vibration In accordance with the standard EN 6094...

Page 35: ...operating distance So 5 mm Typical release distance Sr 8 mm Typical hysteresis 2 mm Operating distances when the actuator approaches semicircle marking Assured operating distance Sao 3 mm Assured release distance Sar 16 mm Typical operating distance So 6 mm Typical release distance Sr 8 mm Typical hysteresis 2 mm Min distance between safety switches 250 mm Sensor flush installation in accordance w...

Page 36: ...must accept any interference received including interference that may cause undesired operation Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to pro...

Page 37: ...from stainless steel with one way slot 540 313 PSEN screw M4x26 10pcs Safety screws made from stainless steel with one way slot 540 314 PSEN cs1 2 bracket cable fix Mechanical protection against defeat protecting against unau thorised cable disconnection or damage for safety switches PSENcode cs1 2 PSENcode cs5 6 M12 PSENslock 532 112 Cable Product type Connection 1 Connection 2 Length Order no PS...

Page 38: ...7 F 4 code VA Decentralised passive junction V2A ring nut 773 613 Safety Device Diagnostics Product type Features Connection type Order no PSEN ix2 F4 code Interface for connecting max 4 PSEN safety sensors Spring loaded terminal 535 111 PSEN ix2 F8 code Interface for connecting max 8 PSEN safety sensors Spring loaded terminal 535 112 SDD ES ETH Fieldbus module Modbus TCP for Safety Device Dia gno...

Page 39: ...anual PSEN cs5 1 M12 8 1003419 EN 06 39 The complete EC Declaration of Conformity is available on the Internet at www pilz com downloads Representative Norbert Fröhlich Pilz GmbH Co KG Felix Wankel Str 2 73760 Ost fildern Germany ...

Page 40: ...yNET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document depending on the status at the time of publication and the scope of the equipment We accept no responsibility for the validity accuracy and entirety of the text and graphics presented in this information ...

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