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PSSu K F FAU B
PSSu K F FAU P

Operating Manual-1003434-EN-05

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Decentralised system PSSuniversal I/O

Summary of Contents for 312420

Page 1: ...PSSu K F FAU B PSSu K F FAU P Operating Manual 1003434 EN 05 Decentralised system PSSuniversal I O...

Page 2: ...nta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet...

Page 3: ...2 Dual pole outputs 17 4 4 3 Notes 19 4 5 Fast shutdown 19 4 6 Reaction times with fast shutdown 20 4 6 1 Reaction time after protected field is interrupted 20 4 6 2 Reaction time after signal changes...

Page 4: ...on 53 7 3 Connect disconnect the cables 53 7 4 Terminal configuration 54 7 5 Connecting the module 56 7 6 Function test during commissioning 58 8 Operation 59 8 1 Messages 59 8 2 Display elements 60 8...

Page 5: ...ironment A and B The PSSu system can be used in two different system environments The module s applic ation area is described in the chapter Intended Use of the manual The distinction is made between...

Page 6: ...dous situation that could lead to serious injury and death and indicates preventive measures that can be taken CAUTION This refers to a hazard that can lead to a less serious or minor injury plus mate...

Page 7: ...PSSu K F FAU LED display for the status of the OSSD signal Transmitter PSENvip E 2 Generates parallel beam 2 inputs for controlling the light source Special module PSSu K F FAU 3 Image evaluation of t...

Page 8: ...Module features For failsafe applications in system environment B automation system PSS 4000 Interface for connecting the PSENvip receiver Interface for connecting the PSENvip transmitter 4 Digital in...

Page 9: ...00 I 01 I 02 I 03 T 00 T 00 T 01 T 01 0 V X12 24 V O 00 O 00 O 00 O 00 O 01 O 01 O 01 O 01 0 V X22 24 V O 02 O 02 O 03 O 03 0 V 0 V 0 V 0 V 0 V X33 RLNK 5V X34 24 V ESY EON 0 V X31 ETH1 X32 ETH2 PSSu...

Page 10: ...1003434 EN 05 10 7 Reset button 8 Connector strip X12 for connectors with spring loaded terminals and labelling strip 9 Connector strip X22 for connectors with spring loaded terminals and labelling st...

Page 11: ...tated in the PSSuniversal Installation Manual The module is designed for use in an industrial environment It is not suitable for use in a domestic environment as this can lead to interference The foll...

Page 12: ...ty has the specialist knowledge required To be able to inspect assess and operate devices systems and machines the person has to be informed of the state of the art and the applicable national Europea...

Page 13: ...2 3 Disposal In safety related applications please comply with the mission time TM in the safety related characteristic data When decommissioning please comply with local regulations regarding the di...

Page 14: ...2 and I03 Only by using these input pairs is it possible to achieve PL e Cat 4 and SIL CL 3 Test pulses can be used to check the inputs for shorts across contacts and correct func tionality The inputs...

Page 15: ...on are checked via regular off tests Test pulses for outputs that are switched on see Technical details 64 Outputs that are switched on are switched off for the duration of the test pulse The load mu...

Page 16: ...uts Legend t1 Pulse duration of on off test 200 s t2 Max waiting time between the on off test approx 4 ms t3 Repetition time of on and off test in normal circumstances approx 2 s Characteristic for si...

Page 17: ...must not switch on because of the test Testing for shorts A test is regularly carried out to check for shorts between the outputs Open circuit detection only on dual pole outputs The module will dete...

Page 18: ...e of on test in normal circumstances approx 2 s t3 t3 Fig Off test for dual pole outputs Legend t1 Pulse length of off test 0 2 ms t2 Max waiting time between the off tests approx 4 ms t3 Repetition t...

Page 19: ...with Category 4 PL e and SIL 3 detection of shorts between contacts must be guaranteed either via the on off test or through other meas ures e g asynchronous switching A short between contacts must b...

Page 20: ...era system Processing time of the outputs Maximum reaction time for shutdown with falling edge tFS overall reaction time max 4 ms 0 25 ms 4 6 2 Reaction time after signal changes at one of the input p...

Page 21: ...n second shutdown route tested regularly Cyclical output tests Tests for shorts between the outputs 4 9 Configuration The module has the following configuration options Inputs Deactivate fast shutdown...

Page 22: ...ly filtered out Safely detected indicates which signals are safely detected INFORMATION If the input filter times are short the module s electromagnetic immunity to wards electromagnetic faults will d...

Page 23: ...SAFEBOOL TRUE Overrun measurement active overrun measurement field not interrup ted overrun not too long FALSE Overrun measurement inactive or overrun measurement field interrupted and overrun too lo...

Page 24: ...up port alignment of the transmitter and re ceiver 0x06 TOOL CHANGE Tool adjustment during tool change 0x07 STANDBY state Set up mode Transmitter and receiver are switched off 0x08 IDLE state PSENvip...

Page 25: ...st shutdown for mute FALSE Activate fast shutdown for mute ProtectedFieldModeBoxBending SAFEBOOL TRUE Activate box mode FALSE Deactivate box mode ProtectedFieldModeBackGauge SAFEBOOL TRUE Activate bac...

Page 26: ...ommunication is conducted After switching on After a tool change After a request by the safety system The module transfers the information about the detected tool classes to the user program in the I...

Page 27: ...The value of the I data type Sensor equals 0x00 Tool class invalid The value of the I data type SensorInfo equals 0x01 Tool class 1 detected The value of the I data type SensorInfo equals 0x02 Tool cl...

Page 28: ...x02 Tool class 2 detected The value of the I data type SensorInfo equals 0x03 Tool class 3 detected 3 The user program in the safety system confirms the validity of the tool class registered on the sa...

Page 29: ...ensorControl is 0x10 Muting end point 1 6 mm The value of the O data type SensorControl is 0x14 Muting end point 2 0 mm The value of the O data type SensorControl is 0x18 Muting end point 2 4 mm The v...

Page 30: ...description Operating Manual PSSu K F FAU B PSSu K F FAU P 1003434 EN 05 30 6 The module ends communication The value of the I data type SensorInfo is 0x23 Communication of the muting end point was su...

Page 31: ...e 0xFF 2 Separator byte 0xFF 3 Minimum time t0 3 Minimum time t0 Timeout for sending and receiving information for the individual communication step s between user program and module Max 200 ms 4 Sepa...

Page 32: ...minimum time The value of the O data type SensorControl equals the configured value The module confirms the receipt of the minimum time The value of the I data type SensorInfo equals the minimum time...

Page 33: ...arator byte 0xFF 9 Fault storage Fault storage defines the length of time for which violations are stored After this number of successful tests violations are forgotten A value between 1 and 5 can be...

Page 34: ...hout error After the initialisation process and various start up tests PSENvip switches to RUN state provided all devices are operating without error Switching from RUN to IDLE state PSENvip switches...

Page 35: ...PSENvip switches to RUN state provided all devices are operating without error Switching from one of the other operating states to RUN state In one of the other operating states PSENvip can be prompt...

Page 36: ...n the operating state Device in RUN state without error Request state PSS 4000 user program Web interface Web interface Add on module PSENvip IPM Minor error Rectify and reset error Exit state Safety...

Page 37: ...ice in RUN state without error on the safety controller NOTICE If PSENvip is in STANDBY state the press is prevented from operating in normal mode or productive mode So for efficient operation the tim...

Page 38: ...N TOOL CHANGE HALT Exit STANDBY PowerOffTransmitter FALSE PSS 4000 user program Request STANDBY PowerOffTransmitter TRUE Request STANDBY PowerOffTransmitter TRUE Request STANDBY PowerOffTransmitter TR...

Page 39: ...r priority e g requesting STANDBY state via the PSS 4000 user pro gram HALT state ERROR state IDLE state due to ending the operating state Device in RUN state without error on the safety controller In...

Page 40: ...e g requesting STANDBY state via the PSS 4000 user program HALT state ERROR state IDLE state due to ending the operating state Device in RUN state without error on the safety controller In TOOL CHANG...

Page 41: ...te and TOOL CHANGE state web interface The Adjustment and Tool Change options are deactivated in the web interface Other requests are possible but MEASUREMENT state will be ended as a result End MEASU...

Page 42: ...Function description Operating Manual PSSu K F FAU B PSSu K F FAU P 1003434 EN 05 42 MEASUREMENT RUN Press controller PSENvip IPM Request MEASUREMENT End MEASUREMENT Fig Request end MEASUREMENT state...

Page 43: ...cally when the update is either ex ecuted without error or is aborted with an error Firmware has been updated without error PSENvip is reset automatically PSENvip is rebooted with initialisation and s...

Page 44: ...oper ating state Device in RUN state without error see description of the operating states in the PSS 4000 System Description PSENvip then switches to IDLE state Errors on the special module PSSu K F...

Page 45: ...he error is still present afterwards PSENvip remains switched off The error is displayed via the web interface if possible and is reported to the diagnostics on the safety controller Note A major erro...

Page 46: ...SSu K F FAU P 1003434 EN 05 46 TOOL CHANGE MEASUREMENT ERROR RUN FW UPDATE JUSTAGE STANDBY HALT IDLE Major error Major error Major error Major error Major error Major error Major error Major error Aut...

Page 47: ...nection is made with a Mini I O socket Socket PIN Signal 8 6 4 2 7 5 3 1 1 SerDes 2 SerDes 3 n c 4 n c 5 n c 6 n c 7 5 V 8 GND n c Not connected 5 2 Transmitter interface The transmitter is connected...

Page 48: ...cable between patch cable uncrossed data line connection and crossover cable crossover data line connection The switch automatically creates the correct data line connection internally Patch cable ca...

Page 49: ...nes Please refer also to the PSSuniversal Installation Manual NOTICE Damage due to electrostatic discharge Electrostatic discharge can damage components Ensure against discharge before touching the pr...

Page 50: ...ase module with screw terminals may not be installed to the left of the compact mod ule Please note All contacts should be protected from contamination The mechanics of the compact modules are designe...

Page 51: ...llel to the adjoining module until you hear the lateral mounting hooks on the adjacent module lock into position 4 Fig Install compact module 6 3 Install uninstall connector We recommend that the conn...

Page 52: ...a result the connector is firmly connected to the module Uninstallation procedure Push both locking levers to the left as far as they will go 1 INFORMATION This will automatically lift the connector w...

Page 53: ...s in accordance with DIN 46228 Part 1 or DIN 46228 Part 4 0 2 1 mm2 To crimp the ferrules we recom mend crimping pliers crimp form A conforming to EN 60947 1 such as the PZ 6 5 from Weidm ller for exa...

Page 54: ...on 1 10 C X12 24 V 24 V external periphery supply O 00 Output 1 dual pole positive switching O 00 Output 1 dual pole positive switching O 00 Output 1 dual pole negative switching O 00 Output 1 dual po...

Page 55: ...ery supply 0 V 0 V periphery supply X21 NC I00 I01 I02 I03 T 00 T00 T01 T01 0 V 1 10 X22 24 V 24 V external periphery supply O 02 Output 1 single pole O 02 Output 1 single pole O 03 Output 2 single po...

Page 56: ...Manual PSSu K F FAU B PSSu K F FAU P 1003434 EN 05 56 7 5 Connecting the module Interface to transmitter 24 V TRM_SYNC TRM_ON 0 V PSENvip Transmitter Input circuit for fast shutdown Foot switch light...

Page 57: ...1003434 EN 05 57 Output circuit Single pole outputs Dual pole outputs Single channel operation 0 V Dual channel operation 0 V Feedback loop I00 T00 RFK On dual pole outputs both terminals O00 or O01 m...

Page 58: ...ring commissioning An error must be simulated for each safety related output during commissioning The anti cipated error reaction must occur when an output has a short circuit to a supply voltage INFO...

Page 59: ...s Module error Statement Remedy Start up error Error as the PSSu system starts up Change faulty module Configuration error Incorrect module type con figured The configured hardware re gistry does not...

Page 60: ...ED on LED flashes LED off 8 2 1 Display elements for module diagnostics The module has an LED for displaying operating states On LED and module errors Err LED RUN PROT OSSD RLNK HMI LNK1 LNK2 FLT HALT...

Page 61: ...Meaning Designation Col our Status RUN PSENvip part of the module not in operation Green PSENvip part of the module in operation PROT Protected field monitoring inact ive Green Protected field monito...

Page 62: ...aulty HALT No STOP status start up error protected field monitoring Red 0x03 STOP status minor re coverable error MUTE PSSu K F FAU P only Protected field monitoring inact ive dynamic muting active Gr...

Page 63: ...ay the status RUN PROT OSSD RLNK HMI LNK1 LNK2 FLT HALT MUTE MBUS M2M TRF1 TRF2 On ERR O 00 O 01 I 00 I 01 I 02 I 03 O 02 O 03 LED Meaning Designa tion Colour Status Signal Output O00 O01 0 signal dua...

Page 64: ...data 312420 312421 Supply voltage for Module supply Module supply Voltage 5 V 5 V Kind DC DC Voltage tolerance 4 4 4 4 Max continuous current that the external power supply must provide 1 A 1 A Output...

Page 65: ...input fil ter time 2 7 5 8 ms 2 7 5 8 ms Max processing time of input when signal changes from 0 to 1 de pending on the configured input fil ter time 2 7 5 8 ms 2 7 5 8 ms Potential isolation between...

Page 66: ...17 kOhm Potential isolation yes yes Short circuit proof yes yes Permitted loads inductive capacitive resistive inductive capacitive resistive Max duration of on time during self test 4 ms 4 ms Max du...

Page 67: ...78 Humidity 93 r h at 40 C 93 r h at 40 C Condensation during operation Not permitted Not permitted Max operating height above sea level 5000 m 5000 m EMC EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61...

Page 68: ...ere standards are undated the 2014 04 latest editions shall apply 9 1 Safety characteristic data NOTICE You must comply with the safety characteristic data in order to achieve the required safety leve...

Page 69: ...ts used within a safety function must be considered when calculating the safety characteristic data INFORMATION A safety function s SIL PL values are not identical to the SIL PL values of the units th...

Page 70: ...ation of PSENvip base type 312 420 PSSu K F FAU P Compact module with dynamic muting for evaluation of PSEN vip base type 312 421 10 2 Accessories Terminals Product type Features Order No PSSu A Con 4...

Page 71: ...NET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document depen...

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