pilotair ACT 1100T User’S Maintenance & Spare Parts Manual Download Page 1

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REFRIGERATED AIR DRYERS 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACT 180T 

– 1500T 

Air-Water Cooled 

 

User’s Maintenance & Spare Parts Manual 

Summary of Contents for ACT 1100T

Page 1: ...1 P a g e 7425MUM208_EN_2013 09 REFRIGERATED AIR DRYERS ACT 180T 1500T Air Water Cooled User s Maintenance Spare Parts Manual...

Page 2: ...m all the functions for which it has been designed Once the dryer has been properly installed according to the instructions in this manual it will be ready for use without any further adjustment The o...

Page 3: ...cal data ACT 180T 1500T 3 460 60 19 7 Technical description 20 7 1 Control panel 20 7 2 Operation 20 7 3 Flow diagram Air Cooled 21 7 4 Flow diagram Water Cooled 21 7 5 Refrigerating compressor 22 7 6...

Page 4: ...720T Air Cooled 48 9 2 4 ACT 400T 720T Water Cooled 49 9 2 5 ACT 900T 1100T Air Cooled 50 9 2 6 ACT 900T 1100T Water Cooled 51 9 2 7 ACT 1200T 1500T Air Cooled 52 9 2 8 ACT 1200T 1500T Water Cooled 53...

Page 5: ...ntual faulty parts which will be repaired or replaced free of charge except the travel hotel and restaurant expenses of our engineer The warranty doesn t cover any responsibility for direct or indirec...

Page 6: ...6 P a g e 7425MUM208_EN_2013 09 Safety Rules...

Page 7: ...7 P a g e 7425MUM208_EN_2013 09 Safety Rules...

Page 8: ...8 P a g e 7425MUM208_EN_2013 09 Installation...

Page 9: ...9 P a g e 7425MUM208_EN_2013 09 Installation...

Page 10: ...10 P a g e 7425MUM208_EN_2013 09 Installation...

Page 11: ...11 P a g e 7425MUM208_EN_2013 09 Installation...

Page 12: ...12 P a g e 7425MUM208_EN_2013 09 Installation...

Page 13: ...13 P a g e 7425MUM208_EN_2013 09 Installation...

Page 14: ...14 P a g e 7425MUM208_EN_2013 09 Installation...

Page 15: ...15 P a g e 7425MUM208_EN_2013 09 Start Up...

Page 16: ...16 P a g e 7425MUM208_EN_2013 09 Start Up...

Page 17: ...17 P a g e 7425MUM208_EN_2013 09 Start Up...

Page 18: ...18 P a g e 7425MUM208_EN_2013 09 Technical Data...

Page 19: ...19 P a g e 7425MUM208_EN_2013 09 Technical Data...

Page 20: ...through the air to air heat exchanger to be reheated to within 8 degrees of the incoming air temperature as it exits the dryer Refrigerant circuit Refrigerant gas is cycled through the compressor and...

Page 21: ...21 P a g e 7425MUM208_EN_2013 09 Technical Description 7 3 Flow Diagram Air Cooled 7 4 Flow Diagram Water Cooled...

Page 22: ...ly it is a water refrigerating gas exchanger where the cooling water lowers the temperature of the refrigerating gas The temperature of the inlet water must not exceed the nominal values It must also...

Page 23: ...counter flow gas flow allows full and complete evaporation of the refrigerant preventing liquid return to the compressor The high efficiency condensate separator is located within the heat exchanger...

Page 24: ...ure exceeds the pre set value It features a manual resetting button mounted on the controller itself Calibrated pressure R 407 C Stop 30 barg Manual reset P 23 bar 7 14 Compressor Crankcase Heater At...

Page 25: ...25 P a g e 7425MUM208_EN_2013 09 Technical Description 7 15 Electronic Instrument DMC24...

Page 26: ...26 P a g e 7425MUM208_EN_2013 09 Technical Description...

Page 27: ...27 P a g e 7425MUM208_EN_2013 09 Technical Description...

Page 28: ...28 P a g e 7425MUM208_EN_2013 09 Technical Description...

Page 29: ...29 P a g e 7425MUM208_EN_2013 09 Technical Description...

Page 30: ...30 P a g e 7425MUM208_EN_2013 09 Technical Description...

Page 31: ...31 P a g e 7425MUM208_EN_2013 09 Technical Description...

Page 32: ...32 P a g e 7425MUM208_EN_2013 09 Maintenance Troubleshooting Spare Parts and Dismantling 8 Maintenance Troubleshooting Spare parts and Dismantling 8 1 Checks and Maintenance...

Page 33: ...33 P a g e 7425MUM208_EN_2013 09 Maintenance Troubleshooting Spare Parts and Dismantling 8 2 Troubleshooting...

Page 34: ...34 P a g e 7425MUM208_EN_2013 09 Maintenance Troubleshooting Spare Parts and Dismantling...

Page 35: ...35 P a g e 7425MUM208_EN_2013 09 Maintenance Troubleshooting Spare Parts and Dismantling...

Page 36: ...36 P a g e 7425MUM208_EN_2013 09 Maintenance Troubleshooting Spare Parts and Dismantling...

Page 37: ...37 P a g e 7425MUM208_EN_2013 09 Maintenance Troubleshooting Spare Parts and Dismantling...

Page 38: ...e in case of abnormal operation so avoid to wait for the spares delivery In case of failure of other parts for example inside the refrigerating circuit the replacement must be worked out by a refriger...

Page 39: ...39 P a g e 7425MUM208_EN_2013 09 Maintenance Troubleshooting Spare Parts and Dismantling...

Page 40: ...40 P a g e 7425MUM208_EN_2013 09 Maintenance Troubleshooting Spare Parts and Dismantling...

Page 41: ...Valve Water Cooled 81 Flow Diagram Sticker 20 Refrigerant Accumulator 83 Refrigerant Service Valve H P Side 21 Electronic Drainer 84 Refrigerant Service Valve L P Side 22 Main Switch Electric Diagram...

Page 42: ...42 P a g e 7425MUM208_EN_2013 09 Attachments 9 1 Dryers Dimensions 9 1 1 ACT 180T 360T...

Page 43: ...43 P a g e 7425MUM208_EN_2013 09 Attachments 9 1 2 ACT 400T 720T...

Page 44: ...44 P a g e 7425MUM208_EN_2013 09 Attachments 9 1 3 ACT 900T 1100T...

Page 45: ...45 P a g e 7425MUM208_EN_2013 09 Attachments 9 1 4 ACT 1200T 1500T...

Page 46: ...46 P a g e 7425MUM208_EN_2013 09 Attachments 9 2 Exploded Views 9 2 1 ACT 180T 360T Air Cooled...

Page 47: ...47 P a g e 7425MUM208_EN_2013 09 Attachments 9 2 2 ACT 180T 360T Water Cooled...

Page 48: ...48 P a g e 7425MUM208_EN_2013 09 Attachments 9 2 3 ACT 400T 720T Air Cooled...

Page 49: ...49 P a g e 7425MUM208_EN_2013 09 Attachments 9 2 4 ACT 400T 720T Water Cooled...

Page 50: ...50 P a g e 7425MUM208_EN_2013 09 Attachments 9 2 5 ACT 900T 1100T Air Cooled...

Page 51: ...51 P a g e 7425MUM208_EN_2013 09 Attachments 9 2 6 ACT 900T 1100T Water Cooled...

Page 52: ...52 P a g e 7425MUM208_EN_2013 09 Attachments 9 2 7 ACT 1200T 1500T Air Cooled...

Page 53: ...53 P a g e 7425MUM208_EN_2013 09 Attachments 9 2 8 ACT 1200T 1500T Water Cooled...

Page 54: ...54 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 Electric Diagrams 9 3 1 ACT 180T 360T Sheet 1 of 3...

Page 55: ...55 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 2 ACT 80T 360T Sheet 2 of 3...

Page 56: ...56 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 3 ACT 180T 360T Sheet 3 of 3...

Page 57: ...57 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 4 ACT 400T 720T Sheet 1 of 4...

Page 58: ...58 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 5 ACT 400T 720T Sheet 2 of 4...

Page 59: ...59 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 6 ACT 400T 720T Sheet 3 of 4...

Page 60: ...60 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 7 ACT 400T 720T Sheet 4 of 4...

Page 61: ...61 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 8 ACT 900T 1500T Sheet 1 of 6...

Page 62: ...62 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 9 ACT 900T 1500T Sheet 2 of 6...

Page 63: ...63 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 10 ACT 900T 1500T Sheet 3 of 6...

Page 64: ...64 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 11 ACT 900T 1500T Sheet 4 of 6...

Page 65: ...65 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 12 ACT 900T 1500T Sheet 5 of 6...

Page 66: ...66 P a g e 7425MUM208_EN_2013 09 Attachments 9 3 13 ACT 900T 1500T Sheet 6 of 6...

Page 67: ...67 P a g e 7425MUM208_EN_2013 09 Attachments 9 4 Declaration of CE of Conformity...

Page 68: ...b Classic K Series Units c Petrol Industrial Series Units d Three Phase Industrial Series Units will be free from defects due to defective factory workmanship or materials for a period of 3 years fro...

Page 69: ...nder the Australian Consumer Law do not apply in respect to the purchase of its Products Pilot Air will not be liable for any losses or damages whether direct or indirect including property damage or...

Page 70: ...ot significant k The replacement or repair of any defective part or correction of operating faults under any warranty specified herein is to be made only after Pilot Air or its authorised representati...

Page 71: ...re Any rights a consumer may have under any warranty specified herein are in addition to other rights and remedies of a consumer under a law in relation to the goods to which these warranties relate N...

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