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P a g e  

                                                                           

7425MUM217_EN_05.0

 

 

 

 

 

 

REFRIGERATED AIR DRYERS 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACT 3T 

– 160T 

User’s Maintenance & Spare Parts Manual 

 

 

 

Summary of Contents for ACT 100T

Page 1: ...1 P a g e 7425MUM217_EN_05 0 REFRIGERATED AIR DRYERS ACT 3T 160T User s Maintenance Spare Parts Manual...

Page 2: ...all the functions for which it has been designed Once the dryer has been properly installed according to the instructions in this manual it will be ready for use without any further adjustment The op...

Page 3: ...echnical data ACT 18T 160T 1 230 50 18 6 3 Technical data ACT 18T 160T 1 230 60 19 7 Technical description 20 7 1 Control panel 20 7 2 Operation 20 7 3 Flow diagram 21 7 4 Refrigerating compressor 22...

Page 4: ...ded views List of components 35 Electric diagrams List of components 35 9 1 Dryers dimensions 36 9 1 1 ACT 3T 12T 36 9 1 2 ACT 18T 40T 37 9 1 3 ACT 55T 60T 38 9 1 4 ACT 80T 100T 39 9 1 5 ACT 120T 160T...

Page 5: ...ntual faulty parts which will be repaired or replaced free of charge except the travel hotel and restaurant expenses of our engineer The warranty doesn t cover any responsibility for direct or indirec...

Page 6: ...eans in cases of fire Danger hazard Do not operate equipment with panels removed Maintenance or control operation to be performed by qualified personnel only 1 Compressed air inlet connection point Co...

Page 7: ...ged by accident modification misuse negligence or misapplication Unauthorized alterations will immediately void the warranty In case of fire use an approved fire extinguisher water is not an acceptabl...

Page 8: ...eliminated from the equipment to prevent fatigue failure 5 Automatic condensate drains should be checked for operation every day to prevent a build up of condensate in the pressure equipment 6 The max...

Page 9: ...ide down Handle with care Heavy blows could cause irreparable damage 4 2 Storage Even when packaged keep the machine protected from severity of the weather Keep the dryer in vertical position also whe...

Page 10: ...ry area free from dust and protected from atmospheric disturbances The supporting area must be smooth horizontal and able to hold the weight of the dryer Minimum ambient temperature 1 C Maximum ambien...

Page 11: ...dditional installation of a pre filter 5 micron minimum to prevent a clogging of the heat exchanger Type A installation is suggested when the compressor operates at reduced intermittence and the total...

Page 12: ...12 P a g e 7425MUM217_EN_05 0 Installation 4 5 Correction factors...

Page 13: ...f the dryer In case of treatment of air at particularly high temperature the installation of a final refrigerator could result necessary In order to perform maintenance operations it is recommended to...

Page 14: ...e local power provider Important ensure that the dryer is earthed Do not use any socket adapters at the mains plug If the mains plug needs to be replaced this must only be done by a qualified electric...

Page 15: ...personnel must perform the start up Sequence of operations refer to paragraph 7 1 Control Panel Ensure that all the steps of the Installation chapter have been observed Ensure that the connection to t...

Page 16: ...t DMC15 standard A DewPoint included in the green operating area of the electronic controller is correct according to the possible working conditions flow rate temperature of the incoming air ambient...

Page 17: ...17 P a g e 7425MUM217_EN_05 0 Technical Data 6 Technical Data 6 1 Technical data ACT 3T 12T 1 230 50 60...

Page 18: ...18 P a g e 7425MUM217_EN_05 0 Technical Data 6 2 Technical data ACT 18T 160T 1 230 50...

Page 19: ...19 P a g e 7425MUM217_EN_05 0 Technical Data 6 3 Technical data ACT 18T 160T 1 230 60...

Page 20: ...ate drain The cool moisture free air then passes back through the air to air heat exchanger to be reheated to within 8 degrees of the incoming air temperature as it exits the dryer Refrigerant circuit...

Page 21: ...DewPoint ACT 80T 160T 13 Condensate drain service valve 3 Safety thermo switch TS 14 Condensate drain strainer ACT 30T 160T 15 Condensate drain solenoid valve 4 Refrigerant pressure switch HPS 16 Coi...

Page 22: ...ies 7 6 Filter dryer Traces of humidity and slag can accumulate inside the refrigerant circuit Long periods of use can also produce sludge This can limit the lubrication efficiency of the compressor a...

Page 23: ...rotection device on the suction side of the compressor trips if the pressure drops below the pre set value The values are automatically reset when the nominal conditions are restored Calibrated Pressu...

Page 24: ...high ambient temperature etc Compressed air treatment may be improper Led shows that condensate drain solenoid valve is ON Led shows that condenser fan is ON Notused The condensate drain test is alway...

Page 25: ...tes standard 1 minute Led shows that condensate drain solenoid valve is ON The condensate drain test is always active using the button 7 12 6 How to Change the Operating Parameters SETUP Menu The setu...

Page 26: ...n using the ON OFF switch pos 1 paragraph 7 1 During normal operation the display shows the DewPoint temperature The condensate drain test is always active using the button 7 13 2 How to Switch Off th...

Page 27: ...e Alarm Dry Contact 7 13 7 How to Change the Operating Parameters SETUP menu The setup menu can be used to change the dryer s operating parameters Only qualified personnel must be allowed to access to...

Page 28: ...uously checking liquid level is placed as soon as the accumulator is filled the sensor passes a signal to the electronic control and a diaphragm solenoid valve will open to discharge the condensate Fo...

Page 29: ...29 P a g e 7425MUM217_EN_05 0 Maintenance Troubleshooting Spare Parts and Dismantling 8 Maintenance Troubleshooting Spare Parts Dismantling 8 1 Checks and Maintenance...

Page 30: ...30 P a g e 7425MUM217_EN_05 0 Maintenance Troubleshooting Spare Parts and Dismantling 8 2 Troubleshooting...

Page 31: ...31 P a g e 7425MUM217_EN_05 0 Maintenance Troubleshooting Spare Parts and Dismantling...

Page 32: ...32 P a g e 7425MUM217_EN_05 0 Maintenance Troubleshooting Spare Parts and Dismantling...

Page 33: ...e in case of abnormal operation so avoid to wait for the spares delivery In case of failure of other parts for example inside the refrigerating circuit the replacement must be worked out by a refriger...

Page 34: ...yer comes ready to operate and filled with R134a or R407C type refrigerant fluid In case of refrigerant leak contact a certified refrigerating engineer Room is to be aired before any intervention If i...

Page 35: ...35 P a g e 7425MUM217_EN_05 0 Attachments 9 Attachments Exploded views List of Components Electric Diagrams List of Components...

Page 36: ...36 P a g e 7425MUM217_EN_05 0 Attachments 9 1 Dryer Dimensions 9 1 1 ACT 3T 12T...

Page 37: ...37 P a g e 7425MUM217_EN_05 0 Attachments 9 1 2 ACT 18T 40T...

Page 38: ...38 P a g e 7425MUM217_EN_05 0 Attachments 9 1 3 ACT 55T 60T...

Page 39: ...39 P a g e 7425MUM217_EN_05 0 Attachments 9 1 4 ACT 80T 100T...

Page 40: ...40 P a g e 7425MUM217_EN_05 0 Attachments 9 1 5 ACT 120T 160T...

Page 41: ...41 P a g e 7425MUM217_EN_05 0 Attachments 9 2 Exploded Views 9 2 1 ACT 3T 12T...

Page 42: ...42 P a g e 7425MUM217_EN_05 0 Attachments 9 2 2 ACT 18T 40T...

Page 43: ...43 P a g e 7425MUM217_EN_05 0 Attachments 9 2 3 ACT 55T 60T...

Page 44: ...44 P a g e 7425MUM217_EN_05 0 Attachments 9 2 4 ACT 80T 100T...

Page 45: ...45 P a g e 7425MUM217_EN_05 0 Attachments 9 2 5 ACT 120T 160T...

Page 46: ...46 P a g e 7425MUM217_EN_05 0 Attachments 9 3 Electric Diagrams 9 3 1 ACT 3T 23T Electronic Instrument DMC15...

Page 47: ...47 P a g e 7425MUM217_EN_05 0 Attachments 9 3 2 ACT 30T 60T Electronic Instrument DMC15...

Page 48: ...48 P a g e 7425MUM217_EN_05 0 Attachments 9 3 3 ACT 80T 160T Electronic Instrument DMC15...

Page 49: ...49 P a g e 7425MUM217_EN_05 0 Attachments 9 3 4 ACT 3T 23T Electronic Instrument DMC14...

Page 50: ...50 P a g e 7425MUM217_EN_05 0 Attachments 9 3 5 ACT 30T 60T Electronic Instrument DMC14...

Page 51: ...51 P a g e 7425MUM217_EN_05 0 Attachments 9 3 6 ACT 80T 160T Electronic Instrument DMC14...

Page 52: ...52 P a g e 7425MUM217_EN_05 0...

Page 53: ...Classic K Series Units c Petrol Industrial Series Units d Three Phase Industrial Series Units will be free from defects due to defective factory workmanship or materials for a period of 3 years from...

Page 54: ...der the Australian Consumer Law do not apply in respect to the purchase of its Products Pilot Air will not be liable for any losses or damages whether direct or indirect including property damage or p...

Page 55: ...pairs on all 240 Volt and portable units shall be on a back to base basis that the Claimant is required to return the Product to the nominated warranty agent as advised by Pilot Air provided that such...

Page 56: ...tion for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a...

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