Picor PI2003-EVAL1 User Manual Download Page 1

Introduction

The PI2003-EVAL1 allows the user to test the basic principle
and operational characteristics of a low side Active ORing
function in a redundant power architecture, while also
experiencing the benefits and value of the PI2003 solution
versus conventional Active ORing solutions. The PI2003-EVAL1
evaluation board is configured to receive two independent
power source inputs, per a typical redundant power
architecture, through two Active ORing channels that are
combined to form a redundant power output. Each channel
contains a PI2003 controller and an N-channel power
MOSFET. The MOSFET foot print can take an SO-8 or Power
SO-8 MOSFET package. Each channel is capable of up to 6 A.

The PI2003-EVAL1 evaluation board is designed with
optimized PCB layout and component placement to represent
a realistic high density final design for an embedded low side
Active ORing solution for -48 Vbus applications requiring up
to 6 A. This evaluation board is intended as an easy and 

simple way to test the electrical and thermal performance of
the PI2003 Active ORing controller.

Both dynamic and steady state testing of the PI2003 can be
completed on the PI2003-EVAL1 evaluation board, in addition
to using the key features of the product. Dynamic testing can
be completed under a variety of system level fault conditions
to check for response time to faults.

This document provides basic instructions for initial start-up
and configuration of the evaluation board. Further
information on the functionality of the PI2003 can be 
found in the PI2003 product data sheet.  

PI2003-EVAL1

Cool-ORing

™ 

Series 

PI2003-EVAL1 Active ORing

Evaluation Board User Guide

®

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1

PI2003 Product Description . . . . . . . . . . . . . . . . . . Page 2

Evaluation Board Terminal Description . . . . . . . . Page 2

Evaluation Board Schematic . . . . . . . . . . . . . . . . . Page 3

Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3

Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4

PCB Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

Evaluation Board Mechanical Drawing . . . . . . . . Page 7

PI2003-EVAL1 Evaluation Board
featuring the

Cool-ORing

PI2003 

Active ORing controller.

Cool-ORing™ Series

The PI2003-EVAL1 Evaluation Board is intended to acquaint the

user with the benefits and features of the Cool-ORing

TM

PI2003

full function Active ORing solution. It is not designed to be

installed in end-use equipment. 

Please read this document before setting up the PI2003-EVAL1

Evaluation Board and refer to the PI2003 product data sheet

for device specifications, functional description and

characteristics.    

During operation, the power devices and surrounding

structures can be operated safely at high temperatures.

• Remove power and use caution when connecting and 

disconnecting test probes and interface lines to avoid 

inadvertent short circuits and contact with hot surfaces.

• When testing electronic products always use approved 

safety glasses. Follow good laboratory practice and 

procedures.

Picor Corporation • www.picorpower.com

PI2003-EVAL1 User Guide  Rev 1.0  

Page 1 of 8

Summary of Contents for PI2003-EVAL1

Page 1: ...nse time to faults This document provides basic instructions for initial start up and configuration of the evaluation board Further information on the functionality of the PI2003 can be found in the PI2003 product data sheet PI2003 EVAL1 Cool ORing Series PI2003 EVAL1 Active ORing Evaluation Board User Guide Contents Introduction Page 1 PI2003 Product Description Page 2 Evaluation Board Terminal D...

Page 2: ...lly explore the capabilities of the PI2003 universal Active ORing controller Figure 1 PI2003 EVAL1 Evaluation Board 1 8 x 1 8 Terminals Rating Vin1 to Vin1 60 V 8 A Vin2 to Vin2 60 V 8 A VC1 VC2 0 3 V to 17 3 V 40 mA FT1 FT2 0 3 V to 17 3 V 10 mA Terminal Description Vin1 and Vin1 Power Source Input 1 or bus input designed to accommodate up to 60 V and 6 A continuous current Vin1 and Vin1 Power So...

Page 3: ...nt TURRET 1528 Keystone Electronics 6 6 Vin1 Vin1 Vin2 Vin2 Turret Test point TURRET 1502 Keystone Electronics Vout Vout 9 2 Q1 Q2 IRF7853 100 V 8 3 A N MOSFET SO 8 International Rectifier 10 2 R1 R3 11 KΩ Resistor 11 KΩ 1 4 W 5 0805 11 2 R2 R4 24 KΩ Resistor 24 KΩ 1 8 W 5 0805 12 2 R5 R6 Not Installed 0805 16 2 U1 U2 PI2003 Picor Active ORing Controller 3mmx3mm 10 TDFN PICOR Table 2 PI2003 EVAL1 ...

Page 4: ... 2 DC electronic load 10 A minimum 1 3 Digital Multimeter 1 4 Oscilloscope 1 5 Appropriately sized interconnect cables 1 6 Safety glasses 1 7 PI2003 Product Data sheet Figure 3 Layout configuration for a typical redundant power application using isolated power supplies Figure 4 Layout configuration for a typical redundant power application using non isolated power supplies Picor Corporation www pi...

Page 5: ... if the minimum V bus 36 V and the maximum V bus 60 V Rbias Vbusmin VCclampMAX ICMAX Rbias 36 V 12 V 12 KΩ 2 0 mA Rbias maximum power dissipation is at maximum input voltage PDRbias Vbusmax VCclampMIN 2 60 V 10 V 2 208 mW Rbias 12 KΩ 2 3 The PI2003 EVAL1 is configured to allow the customer to use a direct bias voltage to the controller VC pin independent of the bus input VC1 and VC2 terminals can ...

Page 6: ... a voltmeter between Vout and Vin2 the voltmeter should read less than 30mV to assure that the MOSFET is fully enhanced 3 11 LED D2 should be off indicating that controller U2 has no fault LED D1 should be on indicating that U1 is in a fault mode and the controller Gate pin output is low 3 12 Enable turn ON PS1 and PS2 3 13 Increase output load to 5 A The power source PS1 and PS2 should share the ...

Page 7: ...R5 D2 D1 FT2 FT1 C1 C2 R1 R2 R3 R4 C3 C4 C5 Q1 Q2 PI2003 EVAL1 rA 6 2008 Cool ORing 0 000 0 295 0 500 0 895 1 100 1 300 1 600 1 800 0 000 0 150 0 830 1 650 1 800 0 000 0 535 0 650 1 145 1 450 1 800 Mechancial Drawing Figure 6a PI2003 EVAL1 layout top layer Scale 2 0 1 Figure 6b PI2003 EVAL1 layout Bottom layer Scale 2 0 1 ...

Page 8: ...icor components are not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death All sales are subject to Vicor s Terms and Conditions of Sale which are available upon request Specifications are subject to change without notice Vicor Corporation 25 Frontage Road Andover MA 01810 USA Picor Corporation 51 Industrial Drive North...

Page 9: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information Vicor PI2003 EVAL1 ...

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