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03_25

Use of a new battery (03_25)

Make sure that the terminals are connected correctly.

CAUTION

DO NOT REVERSE THE POLARITY: RISK OF SHORT CIRCUIT AND DAMAGE
TO THE ELECTRICAL SYSTEM.

WARNING

USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION
AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA-
TIONS IN FORCE.

03_26

Long periods of inactivity (03_26)

Battery performance will decrease if the vehicle is not used for a long time. This is the
result of the natural phenomenon of battery discharging plus residual absorption by
vehicle components with constant power consumption. Poor battery performance may
also be due to environmental conditions and the cleanliness of the poles. In order to
avoid difficult starts and/or irreversible damage to the battery, follow any of these
steps:

- At least once a month

 start the engine and run it slightly above idle speed for 10-15

minutes. This keeps all the engine components, as well as the battery, in good working
order.

- Take your vehicle to a garage (as indicated in the "Vehicle not used for extended
periods" section) to have the battery removed. Have the battery cleaned, charged fully
and stored in a dry, ventilated place. Recharge 

at least once every two months

.

52

3 Maintenance

Summary of Contents for X7 EVO 125ie

Page 1: ...formation tips and precautions for using your vehicle It also describes features details and devices to assure you that you have made the right choice We believe that if you follow our suggestions you...

Page 2: ...egular checks that should be carried out on the vehicle at an authorised Dealer or Service Centres The booklet also contains instructions for simple repairs Any operations not specifically described i...

Page 3: ...ing the environment Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The s...

Page 4: ...4...

Page 5: ...Precautions 32 Difficult start up 33 Stopping the engine 33 Stand 34 Automatic transmission 34 Safe driving 35 MAINTENANCE 37 Engine oil level 38 Engine oil level check 38 Engine oil top up 40 Warning...

Page 6: ...SCHEDULED MAINTENANCE 83 Scheduled servicing table 84 6...

Page 7: ...X7 EVO 300ie e 125ie Chap 01 Vehicle 7...

Page 8: ...01_01 8 1 Vehicle...

Page 9: ...g hook C Horn button D Turn indicator switch E Rear brake lever F Light switch PASSING G Analogue instrument panel H Emergency cut off switch RUN OFF I Front brake lever L Throttle grip A Starter butt...

Page 10: ...01_02 10 1 Vehicle...

Page 11: ...ning light I Low fuel warning light L Fuel gauge M Immobilizer LED N Digital clock 01_03 Clock 01_03 Located in the instrument panel it displays hours and minutes with 1 to 12 hour time AM or PM Opera...

Page 12: ...extractable key mechanical antitheft device dis abled OFF 2 Ignition disabled extractable key mechanical antitheft device disabled LOCK 3 Ignition disabled extractable key mechanical antitheft device...

Page 13: ...O NOT TURN THE KEY TO LOCK OR KEY OFF WHILE RIDING 01_07 Switch direction indicators 01_07 Move the switch D to the left to indicate a left turn move the switch D to the right to indicate a right turn...

Page 14: ...09 Light switch 01_09 When the light switch F is set to 0 the low beam light is on When set to 1 the high beam light is activated If the light switch F is pressed when set to 2 the high beam light is...

Page 15: ...FF the engine cannot be started or it shuts off if already running The immobilizer system In order to enhance theft protection the vehicle is equipped with a PIAGGIO IMMO BILIZER electronic engine loc...

Page 16: ...reason it is advised that it be used only in exceptional circumstances The key B single copy supplied is used for regular operations such as Engine start up Together with the two keys you will be giv...

Page 17: ...lock provided that the safety system recognises the code transmitted by the key If the code is not recognised turn the ignition key B first to OFF and then back to ON again if lock persists try again...

Page 18: ...L ISER system and or for storing other key codes The programming procedure should be carried out with the engine stop switch set to RUN START PROCEDURE Insert the MASTER key A into the ignition switch...

Page 19: ...cap by 90 and turn the key to ON Perform the engine starter operation Ensure that the engine does not start Insert the programmed key B and repeat the starter operation Check that engine starts WARNI...

Page 20: ...01_18 01_19 In case of lack of electrical supply under the seat there is a lever to mechanically open the cover 20 1 Vehicle...

Page 21: ...ged as shown in the figure Identification 01_22 01_23 Identification registration numbers are made up of a prefix and a number embossed on the chassis and on the engine These numbers must always be qu...

Page 22: ...CAN LEAD TO SERIOUS PENAL SANCTIONS IMPOUNDING OF THE VEHICLE ETC 01_22 Chassis number To read the chassis number remove the lid A in the helmet compartment 01_23 Engine number The engine number B is...

Page 23: ...box opening 01_24 Pull the fuel tank port to access the case 01_25 Bag clip 01_25 To use the retractable bag hook B mounted on the leg shield back plate pull it slightly towards the back of the vehicl...

Page 24: ...24 1 Vehicle...

Page 25: ...X7 EVO 300ie e 125ie Chap 02 Use 25...

Page 26: ...se plate light 5 The correct functioning of front and rear brakes 6 The oil level in the gearcase 7 Engine oil level 8 The coolant level 02_02 Refuelling 02_02 Reach the fuel tank and unscrew the cap...

Page 27: ...YWORK CAUTION DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL SHOULD THIS OCCUR DO NOT ATTEMPT TO START THE ENGINE TURN THE IGNITION SWITCH TO OFF AND TOP UP THE TANK AS SOON AS POSSIBLE...

Page 28: ...go to an authorised workshop or at least to a workshop equipped to replace tyres CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAK...

Page 29: ...osition 4 maximum preloading rider passenger and luggage In order to carry out this operation you will need to use the specific spanner in the kit Spring preloading increases by turning the ring nut t...

Page 30: ...T RIDE THE VEHICLE OVER 80 OF ITS MAX SPEED AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD AFTER THE FIRST 1000 KM INCREASE SPEED PROGRESSIVELY IF...

Page 31: ...n progressively twist the throttle grip The vehicle is equipped with an electrical fuel pump that switches on automatically as soon as the engine is started In order to start the vehicle 1 Rest the ve...

Page 32: ...ONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BURNS Precautions CAUTION NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID POSSIBLE DAMAGE BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED WH...

Page 33: ...r necessary once the engine is started to take your vehicle to an Authorised Service Centre to deter mine the cause of this problem and to re establish the vehicle proper functioning 02_11 Stopping th...

Page 34: ...raffic jam etc only use the brake to keep the vehicle still leaving the motor running at idling speed Using the engine to keep the vehicle still can cause the clutch to overheat due to the friction of...

Page 35: ...to time 4 Do not brake hard on wet dirt or slippery road surfaces 5 Avoid riding off by mounting the scooter when resting on the support In any case the rear wheel should not be turning when it comes...

Page 36: ...ARE ANY NON PIAGGIO ACCESSORIES INSTALLED OR AN AB NORMAL LOAD OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON DITION OR WHENEVER WEATHER CONDITIONS DEMAND IT SPEED SHOULD BE FURTHER REDUCED CAUTION...

Page 37: ...X7 EVO 300ie e 125ie Chap 03 Maintenance 37...

Page 38: ...lems we recommend checking the oil level more frequently than indicated in the Scheduled Maintenance table or before setting off on long journeys The vehicle is however equipped with an oil pressure w...

Page 39: ...03_02 03_03 03_04 39 3 Maintenance...

Page 40: ...pped up the oil the warning light still comes on while braking at idle speed or while turning a corner it will be necessary to take your vehicle to an Authorised Serv ice Centre 03_06 Engine oil chang...

Page 41: ...MATION AND VEHICLE MALFUNCTION CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL CHANGE CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIP PED TO DISPOSE OF USED OILS IN AN ENVI...

Page 42: ...he correct level and it must remain constant at all times 4 Screw the oil dipstick back into place completely N B THE NOTCHES ON THE HUB OIL LEVEL DIPSTICK EXCEPT THE ONE INDI CATING THE MAX LEVEL REF...

Page 43: ...OT LET THE OIL COME INTO CONTACT WITH THE REAR BRAKE DISC CAUTION FOR OIL REPLACEMENT CONTACT ANY AUTHORISED SERVICE CENTRE AS THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY...

Page 44: ...to replace tyres CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHE...

Page 45: ...g into the hole at the corresponding angle and finger tighten it as far as it will go Use the wrench only to tighten it Place cap A fully over the spark plug making sure it is in the retainer again N...

Page 46: ...E LATTER IN CONTACT WITH A GROUND POINT FAR FROM THE SPARK PLUG HOLE ITSELF IN ORDER TO AVOID THE EXPELLED FUEL FROM CATCHING FIRE RECOMMENDED SPARK PLUG Spark plug NGK CR8EKB Electrode gap 0 7 to 0 8...

Page 47: ...0 specified oil 4 Gently squeeze the filter element without twisting it let it drip and then refit it CAUTION IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO CARRY OUT MAINTENANCE CHECKS OF T...

Page 48: ...nance tables following the steps below 1 Set the vehicle upright on the stand and remove the cover by undoing screw A 2 Remove the expansion tank cover B by turning it anticlockwise 3 Look inside the...

Page 49: ...NC 956 16 03_19 Checking the brake oil level 03_19 The front and rear brake fluid reservoirs are both positioned on the handlebar Proceed as follows 1 Rest the vehicle on its centre stand with the han...

Page 50: ...ar brake pump Follow the same procedure for the front one Under normal climatic conditions replace fluid as indicated in the scheduled mainte nance tables This operation must be carried out by trained...

Page 51: ...tand 2 Open the saddle following the previously described procedure 3 Remove the two fasteners A and the cover B The battery is the electrical device that requires the most frequent inspections and di...

Page 52: ...residual absorption by vehicle components with constant power consumption Poor battery performance may also be due to environmental conditions and the cleanliness of the poles In order to avoid diffic...

Page 53: ...HE TERMINALS 03_27 03_28 Fuses 03_27 03_28 03_29 The electrical system is equipped with twelve fuses subdivided into two fuse boxes A and B located inside the battery compartment to protect the differ...

Page 54: ...circuits headlight remote control live power supply fuses No 7 8 9 10 11 fuel port actuator Battery powered immobilizer LED Fuse No 3 Capacity 15A Protected circuits Light switch via remote control F...

Page 55: ...preinstallation fuel gauge fuel level transmitter low fuel warning light oil pressure warning light water temperature gauge Fuse No 8 Capacity 7 5 A Protected circuits live Injection load remote contr...

Page 56: ...ide light bulb Type Incandescent W2 1x9 5d Power 12V 5W Quantity 2 Front turn indicator light bulb Type Incandescent BAU 15s Power 12V 10W Quantity 1 RHS 1 LHS Rear turn indicator light bulb Type Inca...

Page 57: ...inside the front mudguard Take the headlight assembly off its housing To reassemble repeat the operation but in reverse order To replace the tail light bulbs E take out the rubber bulb holder and slid...

Page 58: ...EAM BULBS ARE HALOGEN TYPE DO NOT TOUCH THEM WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION CAUTION DO NOT CARRY ANY GARMENTS ON THE FRONT HEADLIGHT ASSEMBLY THIS MAY CAUSE BULBS TO OVERHEAT AND T...

Page 59: ...e headlight from the ground 3 Otherwise adjust the headlight N B THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS REFER TO THE STATUTORY RE...

Page 60: ...nit has two parts that can be removed separately The operations de scribed refer to one part but apply to both To access the bulbs 1 Lift the saddle and undo the two screws A that fix the fairing of t...

Page 61: ...one anticlockwise 2 Press the bulb slightly and turn it anticlockwise 3 Take out the bulb from its fitting In order to replace the turn indicator bulbs 1 Take out the bulb holders G by turning the ri...

Page 62: ...lb holder 03_44 03_45 Rear view mirrors 03_44 03_45 To remove the rear view mirrors 1 Lift the rubber bellows 2 Loosen the nut A and slide off the rear view mirror stem 3 Remove the screw B Adjust to...

Page 63: ...ON BRAKING SHOULD BEGIN AFTER ABOUT 1 3 OF THE BRAKE LEVER STROKE CAUTION HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE HOWEVER IN THE...

Page 64: ...using an inflate and repair spray can For a final repair take your vehicle to an Authorised Service Centre or Dealer The replacement of a tyre involves re moving the wheel in question Take your vehic...

Page 65: ...he ground by resting the chassis on two wooden wedges 4 As regards the battery follow the instructions in the Battery section Recommended products AGIP CITY HI TEC 4T Oil to lubricate flexible transmi...

Page 66: ...HIGH PRESSURE WATER JETS DO NOT STEAM WASH DO NOT AIM THE JET DIRECTLY AT THE CARBURETTOR THE ELECTRIC CABLES THE SLOT DIFFUSERS IN THE TRANSMISSION COVER AND THE SCROLL COVER CAUTION NEVER WASH THE...

Page 67: ...blown Replace the blown fuse and have the vehicle checked by an Authorised Service Centre IGNITION PROBLEMS Faulty spark plug Contact an Authorised Service Centre Faulty ignition injection control un...

Page 68: ...er blocked or dirty Clean with water and shampoo and impregnate with petrol and specific oil Air filter removal section INSUFFICIENT BRAKING Greasy disc Worn pads Faulty braking system Presence of air...

Page 69: ...AUTOMATIC TRANSMISSION PROBLEMS CVT rollers and or drive belt damaged Contact an Authorised Service Centre STAND DOES NOT RETURN TO POSITION Presence of dirt Clean and grease 69 3 Maintenance...

Page 70: ...70 3 Maintenance...

Page 71: ...X7 EVO 300ie e 125ie Chap 04 Technical data 71...

Page 72: ...04_01 72 4 Technical data...

Page 73: ...rpm Transmission Automatic expandable pulley variator with torque server V belt self ventilating dry automatic centrifugal clutch and transmission housing with forced circulation air cooling Final re...

Page 74: ...ption type exhaust silencer with a 3 way catalytic converter and lambda probe Emission regulations EURO 3 ENGINE DATA 300IE Type Single cylinder 4 stroke Cubic capacity 278 cm Bore x stroke 75 X 63 mm...

Page 75: ...mesh and paper Cooling Forced coolant circulation system Starter Electric Ignition Electronic inductive discharge ignition high efficiency with separate HV coil Ignition advance N three dimensional m...

Page 76: ...y handlebar right side lever Rear brake 240 mm disc brake with hydraulic control operated by the handlebar left side lever Wheel rim type Light alloy wheel rims Front rim 14 x 3 50 Rear rim 13 x 3 50...

Page 77: ...rve 12 0 5 l 2 5 l 04_02 Toolkit 04_02 The toolkit comprises One box spanner 16 One twin screwdriver One special spanner for adjusting the rear shock absorbers One torx wrench T30 One plastic clip for...

Page 78: ...78 4 Technical data...

Page 79: ...X7 EVO 300ie e 125ie Chap 05 Spare parts and accessories 79...

Page 80: ...ITY GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER THE USE OF NON ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID WARNING PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG NISED AND GUARAN...

Page 81: ...LLY GOOD CON DITION OR WHENEVER WEATHER CONDITIONS DEMAND IT SPEED SHOULD BE FURTHER REDUCED WARNING BE EXTREMELY CAREFUL WHEN INSTALLING AND REMOVING THE MECHAN ICAL ANTITHEFT DEVICE ON THE VEHICLE U...

Page 82: ...82 5 Spare parts and accessories...

Page 83: ...X7 EVO 300ie e 125ie Chap 06 Scheduled maintenance 83...

Page 84: ...uled maintenance services must be carried out at the specified intervals even if the stated mileage has not yet been reached Punctual scooter servicing is essential to ensure your warranty remains val...

Page 85: ...ottle control A A A A A A A Electrical system and battery I I I I I I I Suspension I I I I I I Steering A A A A A A A Headlight direction adjustment A A A A Transmission L L L L Centre stand L L Safet...

Page 86: ...A A A A A A A Air filter C C C C C C Oil filter R R R R R R R CVT Filter C C C C C C Valve clearance A A A Electrical system and battery I I I I I I I Brake levers L L L L L L L Brake fluid I I I I I...

Page 87: ...LE Product Description Specifications AGIP ROTRA 80W 90 Rear hub oil SAE 80W 90 Oil that exceeds the requirements of API GL3 specifications AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions...

Page 88: ...SYSTEM TO INTERNATIONAL SYSTEM IS 1 Inch in 25 4 Millimetres mm 1 Foot ft 0 305 Meter m 1 Mile mi 1 609 Kilometre km 1 US Gallon USgal 3 785 Litre l 1 Pound lb 0 454 Kilogram kg 1 Cubic inch in 16 4...

Page 89: ...oil 42 I Identification 21 Immobilizer 15 18 Instrument panel 11 K Key switch 12 Keys 16 L Light switch 14 M Maintenance 37 83 Mirrors 62 P Puncture 64 R Refuelling 26 S Saddle 21 Scheduled maintenanc...

Page 90: ...ents parts or accessories which it considers necessary to improve the product or which are required for manufacturing or con struction reasons Not all versions models shown in this publication are ava...

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