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L412M0006EN

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3/14/2019

User Manual

L-412.XX9232 HIGH-LOAD LINEAR STAGE

M O T I O N | P O S I T I O N I N G

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Summary of Contents for L-412.039232

Page 1: ...L412M0006EN 3 14 2019 User Manual L 412 XX9232 HIGH LOAD LINEAR STAGE M O T I O N P O S I T I O N I N G...

Page 2: ...4 2 1 Type Plate 9 4 3 Scope of Delivery 9 4 4 Overview 9 4 4 1 Base Body 10 4 4 2 Drive 10 4 4 3 Purge Air System 10 5 Unpacking 12 6 Installation 13 6 1 Mounting the L 412 xx9232 13 6 2 Connecting t...

Page 3: ...s 29 13 Old Equipment Disposal 31 14 Appendix 32 14 1 Pin Assignment 32 14 1 1 Drive Connector 32 14 1 2 Rotary Encoder Connector 32 14 1 3 Limit Switch Connector 33 14 2 Limit Switch Specifications 3...

Page 4: ...With regard thereto Physik Instrumente PI GmbH Co KG reserves all rights The use of any text images and drawings is permitted only in part and only when indicating the source Original instructions Fi...

Page 5: ...uct example socket of the RS 232 interface Start Settings Menu path in the PC software example to open the menu the Start and Settings menus must be clicked successively POS Command line or a command...

Page 6: ...g the access data You need the data storage device for the product to get the access data If a manual is missing or problems occur with downloading contact our customer service department p 25 Downloa...

Page 7: ...standards Improper use of the L 412 xx9232 may result in personal injury and or damage to the L 412 xx9232 Use the L 412 xx9232 only for its intended purpose and if it is in perfect condition Read th...

Page 8: ...2 mm 2 L 412 059232 102 mm 4 L 412 099232 204 mm 8 L 412 139232 305 mm 12 L 412 179232 407 mm 16 L 412 219232 508 mm 20 L 412 259232 610 mm 24 4 2 Product Labeling 1 1 3 2 2 4 2 5 6 Figure 1 Product l...

Page 9: ...oduct number Description L 412 xx9232 Linear stage according to the order p 8 For L 412 xx9232 with xx 03 05 09 13 L412B0048 Mounting kit for mounting the L 412 xx9232 consisting of 10 socket head scr...

Page 10: ...t the motion platform from colliding with the mechanical hard stop 4 4 2 Drive The drive generates the torque required for the dynamics of the motion platform The drive comprises the following subasse...

Page 11: ...educes the amount of dust that can penetrate Active dust protection The active dust protection consists of a purge air connector on the base body of the L 412 xx9232 which creates a slight overpressur...

Page 12: ...ivery note 3 Inspect the contents for signs of damage If any parts are damaged or missing contact our customer service department p 25 immediately 4 If the L 412 xx9232 was supplied with ESD protectiv...

Page 13: ...uired to route cables without bending and according to regulations DANGER Risk of electric shock if the protective earth conductor is not connected If the protective earth conductor is missing or not...

Page 14: ...lign the L 412 xx9232 on the surface so that the corresponding mounting holes in the L 412 xx9232 and the surface are aligned 3 Place the L 412 xx9232 onto the surface so that the locating pins can be...

Page 15: ...in the event of malfunction or failure of the system If there are touch voltages touching the L 412 xx9232 leads to serious injuries or death by electric shock Connect the L 412 xx9232 to a protectiv...

Page 16: ...ins as locating pins for aligning the load on the L 412 xx9232 Requirements You have read and understood the general safety instructions p 7 You have mounted the L 412 xx9232 on the surface p 13 prope...

Page 17: ...ge air connector with the following properties Pressure 2 to 6 bar 200 to 600 kPa purge air hose Outer diameter 4 mm air quality as stated in the specifications p 26 Requirements You have read and und...

Page 18: ...ary Turn the drive and encoder connector carefully to a position suitable for your installation conditions The drive and encoder connector of the L 412 xx9232 can be turned up to 180 in steps of appro...

Page 19: ...Do not remove the protective earth conductor during operation If the protective earth conductor has to be removed temporarily e g for modifications reconnect the L 412 xx9232 to the protective earth c...

Page 20: ...t the travel range limits of your mechanical system in the software that you use for commanding the motion NOTICE Uncontrolled oscillation Oscillation can cause irreparable damage to the L 412 xx9232...

Page 21: ...n 2 Perform a maintenance run over the entire travel range a Command the L 412 xx9232 to the end of a travel range and from there to the opposite end of the travel range see manual for the electronics...

Page 22: ...arefully wipe the surfaces of the L 412 xx9232 8 4 Moving the Motion Platform by Hand It can be necessary to move the motion platform manually to provide access to mounting holes for mounting screws i...

Page 23: ...ot exceeded Warped base body Mount the L 412 xx9232 onto an even sur face p 13 Increased wear due to small motion over a long period of time Perform a maintenance run p 21 Uncontrolled oscillation Lar...

Page 24: ...ation 1 Pay attention to the ambient conditions and classifications p 28 2 Pack the L 412 xx9232 in the original packaging 3 If the L 412 xx9232 is to be sent use a stable outer box 10 TRANSPORTATION...

Page 25: ...of the controller if applicable Version of the driver or the software if applicable Operating system on the PC if applicable If possible Take photographs or make videos of your system that can be sen...

Page 26: ...l range 407 508 610 mm Pitch yaw 39 48 58 rad max Straightness flat ness 8 9 10 m max Velocity unloaded 300 300 300 mm s max Positioning accura cy uncalibrated 12 14 16 m max Encoder options L 412 xxx...

Page 27: ...max Permissible torque in X 20 20 N m max Permissible torque in Y 15 15 N m max Permissible torque in Z 20 20 N m max Drive properties L 412 xx9 Unit Toler ance Drive type Synchronous Servo Motor Int...

Page 28: ...ame ter 4 mm Funnel type grease nipple for drive screw lu brication Limit switch connection M8 8 pin Purge air system Operating pressure 2 to 6 bar 200 to 600 kPa Relative humidity 70 Absolute humidit...

Page 29: ...comma in the drawings BASIS MODELL TRAVEL NOMINAL LIMITSWITCH TO LIMITSWITCH LSW HARDSTOP TO HARDSTOP HDS A B C D E D1 D2 E1 E2 E3 L 412 xxx2xxEx L 412 xxx0xxEx L 412 xxxxxxExB L 412 xxxxxxEx L 412 xx...

Page 30: ...x 4 H7x7 2 x 4 H7x7 Figure 9 Motion platform of the L 412 xx9232 Dimensions and mounting holes Dimensions in mm Note that the decimal places are separated by a comma in the drawings 12 TECHNICAL DATA...

Page 31: ...order to fulfil the responsibility as the product manufacturer PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge if it was made available to the market afte...

Page 32: ...gnal Function 1 U Phase 1 2 PE Protective earth 3 W Phase 3 4 V Phase 2 A nc Not connected B nc Not connected C nc Not connected D nc Not connected 14 1 2 Rotary Encoder Connector 3 1 2 3 4 5 6 7 8 9...

Page 33: ...wer supply 11 NC Not connected 12 NC Not connected 13 NC Not connected 14 NC Not connected 15 U Output Commutation track U 16 V Output Commutation track V 17 W Output Commutation track W 14 1 3 Limit...

Page 34: ...sistance of the PTC temperature sensor increases considerably into the critical temperature range The controller must cut the power supply to the motor switching threshold when the critical temperatur...

Page 35: ...0 2 3 4 V W U UV VW UW Figure 13 Motorphasen oben und Signalausgabe an die Kommutierungsspuren unten 14 APPENDIX L412M0006EN 3 14 2019 35 M O T I O N P O S I T I O N I N G...

Page 36: ...th the following European directives Low Voltage Directive EMC Directive RoHS Directive The standards applied for certifying conformity are listed below Safety Low Voltage Directive EN 61010 1 EMC EN...

Page 37: ...ct measurement methods the resolution of the sensor system is specified Hysteresis Hysteresis is a position error that occurs when reversing direction It can be caused by elastic deformation resulting...

Page 38: ...parately Rotary encoder Impulses per screw rotation Linear encoder Smallest motion still detected by the sensor system Travel range The maximum possible travel range is limited by the length of the dr...

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